Benutzeranleitung / Produktwartung Model 8756 des Produzenten Taylor
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OPERATOR'S MANUAL Model 8756 Single Stage Pump Soft Serve Freezer Original Operating Instructions 069071-M 11/15/10 (Original Publication) (Updated 8/14/14).
Com plete this pa ge for quick r efer ence w hen ser vice is r equir ed: Taylor Distributor: Address: Phone: Fax: E-mai l: Serv ice: Par ts: Date of Installation: Infor mati on found on the data la be.
Mo del 8756 Tab le o f Co nt ent s T able of Contents Section 1 To the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ...........................
Tab le o f Co nt ent s Mo del 8756 Table of Contents - P age 2 Closing P rocedure 29 .................................................... Draining P roduct From the Fr eezing Cyl inder 30 ............................. Rinsing 30 ......................
1 Mo del 8756 To the Insta ller 131220 Section 1 To the Installer The f ollowing infor mation has been included in t he manual as saf ety and regulat ory guidelines. F or complet e inst allation inst ruc tions, please s ee the Inst allat ion Checklist .
2 Mo del 8756 To the Insta ller Water C onnections (W ater Coo l ed Un its O n ly) An adequate c old water supply m ust be pr ovided with a hand shut -of f v alve. On t he underside of t he base pan, t wo 3/ 8” I. P. S. (f or single- head units) or two 1/2” I .
3 Mo del 8756 To the Insta ller 131220 S Supply cor ds used with this unit shall be oil-res istant , sheathed f lexible c able not lighter than ordinar y polyc hloroprene or oth- er equivalent s ynthe.
4 Mo del 8756 To the Opera tor 131220 Section 2 To the Operator The unit you have pur chased has been caref ully engineered and manuf act ured to giv e you dependable operat ion. T his unit, when proper ly operat ed and cared f or, will produce a cons ist ent quality produc t.
5 Mo del 8756 Safety 131220 Se cti on 3 Sa fety We, at T aylor Company, ar e concerned about the safet y of t he operator at all tim es when they are coming in c ontact wit h the unit and its part s. T aylor makes every eff ort to des ign and manufac tur e built- in safet y f eatur es t o protec t bot h operat ors and serv ice tec hnicians.
6 Mo del 8756 Safety 131220 DO NOT use a w ater jet t o clean or rins e the unit . F ailure t o follow t hese inst ruc tions m ay result in serious elect rical s hock. S DO NOT allow unt rained pers onnel to operat e this unit . S DO NOT operat e t he unit unless all serv ice panels and acc ess doors are res trained wit h screws.
7 Mo del 8756 Safety Notes :.
8 Mo del 8756 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication Figur e 1.
9 Mo del 8756 Op erato r Parts I den ti fi catio n 8756 Par ts Identificatio n ITE M DESCRIPTI ON PART NO. 1 PANEL A.- FRONT X22879 2 STUD-NOSE CONE 068410 3 BOLT-CARRI AGE 012347 4 PANEL A.
10 Mo del 8756 Op erato r Parts I den ti fi catio n Beater Door A ssembly Figur e 2 ITE M DESCRIPTI ON PART NO. 1 HANDLE A.-DRAW ADJ X55096 1a HANDLE-ADJUSTABLE 028804 1b SCREW-ADJUSTMENT 055092 1c O-RI NG-1/ 4 OD X .070W 50 015872 1d NUT-5/ 16-24 FINI SHED HEX 029639-BLK 2 ROD A.
11 Mo del 8756 Op erato r Parts I den ti fi catio n Air /Mix Pum p Assem bly ITE M DESCRIPTI ON PART NO. 1 CAP-PUMP 021276- 9 2 PIN- RETAINI NG 021276-8 *3 PUMP A.- SOFT SERVE COMPLETE X22345 3a CYLINDER A. -PUMP 022345-1 3b PIN- RETAINI NG 021276-8 3c PISTON 021276- 2 3d RING- CHECK 2” OD x 1/2 020050 3e O-RI NG 2-1/ 8 OD x .
12 Mo del 8756 Op erato r Parts I den ti fi cati on 140814 Accessor ies Figur e 4 ITE M DESCRIPTI ON PART NO. 1 BRUSH-MI X PUMP BODY 023316 2 BRUSH-PRESSURE SWI TCH 027647 3 BRUSH SET-LVB 050103 4 BRUSH-FEED TUBE 021101 5 BRUSH-DOUBLE ENDED 013072 6 BRUSH-REAR BEARI NG 013071 ITE M DESCRIPTI ON PART NO.
13 Mo del 8756 Imp ort ant : To th e O perato r Section 5 Important: To the Operator Figur e 5 ITE M DESCRIPTI ON 1 POWER SWITCH (TOGGLE) 2 RESET SWITCH 3 MIX REFRI GERATION CONTROL 4 STANDBY KEY 5 WA.
14 Mo del 8756 Impor tant : To the Opera tor Sym bol De finitions To bet ter comm unicate in t he I nternat ional arena, the words on many of our operat or swit ches and butt ons have s ymbols to indicat e t heir func tions . Your T aylor equipm ent is designed with t hese Int ernat ional symbols .
15 Mo del 8756 Imp ort ant : To th e O perato r Wash When t he WA SH key is press ed, t he light c omes on, indicati ng beater m otor operation. T he ST ANDBY or AUT O modes must be canc elled firs t t o act ivat e the WA SH mode.
16 Mo del 8756 Op erati ng Pro ced ures Section 6 Operating Procedures The M odel 8756 has two f reez ing cylinders . T he size of each f reez ing cylinder is 3.4 quar ts (3.2 lit ers ). Mix is stor ed in the lower fr ont ref riger ated compar tment and is pum ped up to t he fr eezing cylinder by an air/ mix pump.
17 Mo del 8756 Op erati ng Pro ced ures Step 2 Inst all t he drive shaf t thr ough the rear shell bearing in the f reezing c ylinder and engage t he hex end fir mly int o the gear box coupling. Be sur e the dr ive shaft f its into t he drive c oupling without binding.
18 Mo del 8756 Op erati ng Pro ced ures Step 6 Place t he large rubber gasket s in t he grooves on the back s ide of t he fr eezer door. Figur e 12 Step 7 Slide the whit e plast ic f ront bearings ov er the baf fle rods. Make c ert ain that the f langed end of t he bearing is r esting agains t t he fr eezer door .
19 Mo del 8756 Op erati ng Pro ced ures Step 11 Wit h the door seat ed on the f reezer st uds, ins tall t he short handscr ews on t he bott om and t he long handscr ews on the t op. T ight en the handsc rews equally in a cr iss-c ross patt ern unt il the door is snug.
20 Mo del 8756 Op erati ng Pro ced ures Step 15 Slide the f ork of eac h draw handle into t he slot of the draw valv es, s tar ting f rom t he right . Slide t he long pivot pin t hrough t he right and middle draw handles . Secure t he lef t draw handle wit h t he short pivot pin.
21 Mo del 8756 Op erati ng Pro ced ures Air /Mix Pum p Assem bly This Model 8756 uses a s ingle-st age pump. The purpose of the pum p is t o trans fer specif ic amount s of air and mix t o the f reezing c ylinder. Step 1 Assem ble the pis ton by s liding the c heck band and the o-r ing into t he groov es on the pis ton.
22 Mo del 8756 Op erati ng Pro ced ures Step 5 Inse rt the p isto n, ai r ori fice e nd fi rst, in to the p um p body and push upwar d. Figur e 30 Note: T he driv e hole in the pist on mus t be vis ible thr ough the hole in t he pump body.
23 Mo del 8756 Op erati ng Pro ced ures Step 8 Slide the o- ring int o the gr oove on the m ix inlet fit ting and lubricat e the o- ring. Figur e 34 Step 9 Inse rt the mi x in le t fitting i nto th e ho le i n the b as e of the liquid valv e body.
24 Mo del 8756 Op erati ng Pro ced ures Step 12 To sec ure t he air/m ix pump, place t he pump collar over t he pump body. (T he cr oss holes of t he pump collar will be on t op.) Figur e 38 Align the dr ive hole in t he piston t o t he ball crank of the m otor r educer.
25 Mo del 8756 Op erati ng Pro ced ures Sani tizing Step 1 Prepar e a pail of approv ed 100 PPM sanitiz ing solu- tion (exam ples: 2-1/ 2 gal. [9.5 liter s] of Kay- 5 R or 2 gal. [7.6 liters ] of St era-Sheen R ). USE WARM WAT ER A ND FO LLOW THE MANUF ACT URER'S SPECIFICATI ONS.
26 Mo del 8756 Op erati ng Pro ced ures Step 8 Pres s the PUMP k ey. A light will illum inate, indicating t hat the air /mix pump is oper ating. This acti on will cause t he sanit izing solut ion to be pumped t hrough the air /m ix pump and out thr ough the pres sure line.
27 Mo del 8756 Op erati ng Pro ced ures Step 12 When a st eady st ream of sanit izing s olution is flowing f rom t he prim e plug hole in the bot tom of t he freez er door, pr ess the PUM P key. T his will de-act ivat e pump operat ion. P ush down the pr ime plug and allow the beat er t o agitat e for 5 minut es.
28 Mo del 8756 Op erati ng Pro ced ures Prim ing Step 1 Place t he mix t ank and t he cover in the m ix cabinet . Step 2 Inser t t he prongs of t he mix pr obe inside the m ix tank. Connect t he mix pr obe in the soc ket recept acle. Figur e 54 Step 3 Place t he fr ee end of t he suct ion line into t he mix tank .
29 Mo del 8756 Op erati ng Pro ced ures Step 7 When a s teady s tr eam of m ix is f lowing fr om t he prime plug hole in t he bott om of the f reez er door, press the PUM P key to s top operat ion. Figur e 58 Step 8 Once t he st ream of mix st ops f lowing from the pr ime plug hole, push down t he prim e plug.
30 Mo del 8756 Op erati ng Pro ced ures Dr aining P roduct Fr om the Freez ing Cylinder Step 1 Pres s the A UTO and MI X REF key s to c ancel fr eezer operat ion. Step 2 Open t he mix c abinet door and r emove t he mix stor age cover , t he mix t ank cov er, the m ix tank , and the m ix probe.
31 Mo del 8756 Op erati ng Pro ced ures Step 5 Place an em pty pail beneat h t he door spout . Rais e the pr ime plug and press the W AS H and PUMP keys. Figur e 62 Step 6 When a s teady s tr eam of r inse wat er is f lowing fr om the pri me plug hole in the bot t om of t he fr eezer door , open the draw v alve and drain all t he rinse wat er.
32 Mo del 8756 Op erati ng Pro ced ures Step 6 Place an em pty pail beneat h t he door spout . Rais e the pr ime plug and press the W AS H and PUMP keys.
33 Mo del 8756 Op erati ng Pro ced ures Br ush Cleaning Step 1 Prepar e a sink wit h an approved c leaning solution (examp les: Kay-5 R or St era-S heen R ).
34 Mo del 8756 Impor tant : Opera tor C hec klis t Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing ALWAYS FOLLOW LOCAL HEALTH CODES. Clean in g and san i tiz in g sched u les are govern ed by fe der al, s ta te, or loca l re gulat ory age ncie s, and must be f ol lo w ed acco rdi ng ly.
35 Mo del 8756 Imp ort ant : Op erato r Checkl i st j 7. If y our machine is air cooled, chec k the condenser s for accum ulation of dirt and lint. Dirty condenser s will reduc e the ef fic iency and capacit y of the m achine. Condens ers should be cleaned monthly with a sof t br ush.
36 Mo del 8756 Trouble shooting Guide Section 8 Troubleshooting Guide PROBL EM PROBABLE CAUSE REM EDY PAGE REF. 1. No product is being dispensed. a. Low on mix. T he MIX OUT light is on. a. Add mi x to the mi x tank and press the AUT O key. 28 b. T he power s witch is in the OF F posit ion.
37 Mo del 8756 Trouble shooting Guide PROBL EM PROBABLE CAUSE REM EDY PAGE REF. 2. Ins uff icient mix in t he freez ing cylinder . ( Cont'd. ) d. Miss ing, defect ive, or no lubricat ion on the m ix inlet fit ting o- ring. d. Replac e or evenly lubricat e the o- ring on t he mix inlet f itt ing.
38 Mo del 8756 Trouble shooting Guide PROBL EM PROBABLE CAUSE REM EDY PAGE REF. 4. Produc t is t oo sof t. a. W orn s craper blades. a. Replace s craper blades regularly . 41 b. Dir ty c ondensers or air filt ers on air cooled unit s. b. Clean m onthly .
39 Mo del 8756 Trouble shooting Guide PROBL EM PROBABLE CAUSE REM EDY PAGE REF. 8. Exce ssive mix leaka ge into t he rear dr ip pan. a. Wor n or miss ing drive shaft s eal. a. I nst all or r eplace the s eal. 16/ 41 b. I mpr oper lubric ation of the drive s haft .
40 Mo del 8756 Trouble shooting Guide PROBL EM PROBABLE CAUSE REM EDY PAGE REF. 12. The mac hine will not operat e in the AUT O mode. a. T he mac hine is unplugged. a. P lug the m achine into t he wall recept acle. --- b. T he cir cuit br eaker is off or t he fuse is blown.
41 Mo del 8756 Parts Rep lacemen t S ched ul e Section 9 Parts Replacement Schedule PART DESCRIPTI ON EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY Scr aper Blades X Drive S haft Seal X Fr eezer Door Gas ket.
42 Mo del 8756 Limite d War ra nty on Equipme nt 131220 Section 10 Limited Warranty on Equipment TAYL O R COMP ANY LI MI TE D WARRANT Y O N FREE ZERS Tayl or Company, a divis ion of Carr ier Comm ercial Ref rigerat ion, Inc.
43 Mo del 8756 Li mit ed Warran ty on Eq ui p ment 3. Replacement of wear it ems designat ed as Class “000” part s in the T aylor Oper ator ’s Manual. 4. Ext ernal hoses , elec tric al power supplies , and mac hine grounding. 5. Part s not supplied or designat ed by Taylor , or damages r esulting f rom their us e.
44 Mo del 8756 Li mit ed Warran ty on Part s 131220 Section 11 Limited W arranty on Parts TAYL O R COMP ANY LI MI TE D WARRANT Y O N TAYL OR G ENUI NE PART S Tayl or Company, a divis ion of Carr ier Comm ercial Ref rigerat ion, Inc.
45 Mo del 8756 Li mit ed Warran ty on Part s LI MI TED W ARRANTY EXCE PTI ONS This limit ed warrant y does not cover: 1. Labor or other cos ts inc urred for diagnos ing, repair ing, remov ing, inst alling, shipping, ser vicing or handling of defec tive Part s, r eplacement Par ts , or new P art s.
46 Mo del 8756 Li mit ed Warran ty on Part s LI MI TAT IO N OF WARRANT Y THI S L IMI TE D WARRANT Y I S EXCL USI VE AND I S I N LI EU O F AL L O THER W ARRANT IES , CO NDIT IO NS AND/O R REMEDI ES UNDER T HE LAW , I NCLUDI NG ANY IM PL IED W ARRANTI ES O R CONDIT IO NS O F MERCHANT ABIL IT Y O R FI TNE SS F OR A PART I CULAR PURP OSE .
Section 12 Parts List 47 Mo del 8756 Parts List + Availabl e Separat ely DESCRI PT IO N PART NUMBER QTY. WARR. CLASS RE MARKS ADAPTOR-PUMP- CABINET 024259 2 103 BEARING- REAR SHELL-NI CKEL 031324 2 000 +GUIDE- DRIP SEAL 028992 2 000 +NUT-BRASS BEARI NG 028991 2 000 +WASHER-BEARI NG LOCK 012864 2 000 BEATER A.
48 Parts List Model 8756 + Availabl e Separat ely DESCRI PT IO N REMARKS WARR. CLASS QTY. PART NUMBER CAP-DESI GN-1. 010"ID -6 POI NT 014218 3 000 CAP-PUMP 021276- 9 2 103 CASTER-SWV- 3/4- 10 ST.
49 Mo del 8756 Parts List + Availabl e Separat ely DESCRI PT IO N REMARKS WARR. CLASS QTY. PART NUMBER DECAL-DOOR- 3 SPOUT-TWI N TWIST 021521 1 000 DECAL-I NST-CLN- CAB 024735 1 000 DECAL-MI X TANK-WRONG 038750 2 000 DECAL-TROUBLESHOOT 038374 1 000 DIAGRAM- WIRING 037807- 33 1 000 DOOR A.
50 Parts List Model 8756 + Availabl e Separat ely DESCRI PT IO N REMARKS WARR. CLASS QTY. PART NUMBER FITTI NG-I NLET 013087 2 103 FUNNEL-MI X 036637 2 103 FUSE-15 AMP CARTRI DGE 027582 4 000 FUSE-.
51 Mo del 8756 Parts List + Availabl e Separat ely DESCRI PT IO N REMARKS WARR. CLASS QTY. PART NUMBER KIT A.- DRAW VALVE *TWI N SS* X56200-3 1 GASKET-DOOR HT 4"- DOUBLE 048926 2 SEAL-DRI VE SHAFT 032560 2 KIT A.
52 Parts List Model 8756 140814 + Availabl e Separat ely DESCRI PT IO N REMARKS WARR. CLASS QTY. PART NUMBER NUT-STUD * LONG 034382 2 103 NUT-STUD * SHORT 034383 2 103 OR IFIC E 023425-50 2 103 +O-R ING- 13/16 OD X . 103W 019330 2 000 PAIL- 10 QT. 013163 2 000 PAN A.
53 Mo del 8756 Parts List + Availabl e Separat ely DESCRI PT IO N REMARKS WARR. CLASS QTY. PART NUMBER RING- CHECK 2 IN OD X 1/2 020050 6 000 +CAP-PUMP 021276- 9 2 103 +PIN- RETAINI NG 021276-8 2 103 .
54 Parts List Model 8756 + Availabl e Separat ely DESCRI PT IO N REMARKS WARR. CLASS QTY. PART NUMBER SWIT CH A .-DR AW *T WIN TW IST X38921 1 103 ARM-SWI TCH-DRAW- LEFT 038649 1 103 ARM-SWI TCH-DRAW- RIGHT 038650 1 103 BRACKET A.
55 Mo del 8756 Parts List + Availabl e Separat ely DESCRI PT IO N REMARKS WARR. CLASS QTY. PART NUMBER TRIM A. -SHELF X24813 1 103 BELOW DRIP TRAY TR IM A.-S IDE X22424 2 103 TRIM- BOTTOM MIX DOOR 024826 1 103 TRIM- FRONT LEFT 024824-SP 1 103 TRIM- FRONT RIGHT 024825 1 103 TRIM- REAR CORNER 022013 2 103 RIGHT & LEFT TUBE A.
8756 037807-33 11/12/13 BRN DRAW SWITCH BLK RED BLK BRN RED GRN/YEL MIX HOPPER TEMP MEMBRANE SWITCHES BRN BLK GRN/YEL BRN BLK BLK MIX LOW MIX SHK.TEMP/ VISCOSITY COLDER DIP SWITCH UP = OFF 1-COMP 5 2-.
Ein wichtiger Punkt beim Kauf des Geräts Taylor Model 8756 (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Taylor Model 8756 noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Taylor Model 8756 - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Taylor Model 8756 reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Taylor Model 8756 erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Taylor Model 8756 besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Taylor Model 8756 verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Taylor Model 8756. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Taylor Model 8756 gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
