Benutzeranleitung / Produktwartung 7700 des Produzenten Star Trac
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X Star Trac Fitness x 14410 Myford Road x Irvine, California 92606 x 800-503-1221 Tel x 714-669-1660 Tel x 714-669-0739 Fax X http://support.startrac.com x email: support@startrac.
Service Manual: E-TR and E-TRi Service Manual: E-TR and E-TRi 1 INTRODUCTION This is the Service Manual for the Star Trac AC Pro Tread 7600 & 7700. This manual is designed to be easy to use, providing detailed instructions on how to service and maintain the AC treadmills.
Service Manual: E-TR and E-TRi 1 T ABLE OF CONTENTS INTRODUCTION ................................................................................................................... ............................... 1 TABLE OF CONTENTS ..................
Service Manual: E-TR and E-TRi 2 Running Belt “Do Not’s” ........................................................................................................ ....................................................... 15 Cleaning a Running Belt .
Service Manual: E-TR and E-TRi 3 DFR Code 1000 .............................................................................................................................................................................. 59 DFR Code 800 & 400 ...
Service Manual: E-TR and E-TRi 4 PRECAUTIONS - SAFETY The 7600 and 7700 treadmills are wired for either 120 VAC nominal or 230 VAC nominal power input. They are equipped with a specific electric cord and plug to permit connection to the proper electric circuit.
Service Manual: E-TR and E-TRi 5 EQUIPMENT PLACING Star Trac recommends that treadmills be spaced a minimum of 20.0 inches (0.5 m) apart to allow safe and easy ingress and egress. More importantly, there must be at least 48 inches (1.25 m) of free space behind the treadmill .
Service Manual: E-TR and E-TRi 6 POWER (ELECTRICITY) Objectives If you are not qualified/comfortable working with electricity you should consult a certified electrician.
Service Manual: E-TR and E-TRi 7 General Electricity Star Trac refers to the two most common global voltages as: x 110V (or 110VAC) x 220V (or 220VAC) Voltages worldwide can vary.
Service Manual: E-TR and E-TRi 8 Power Cords Below are the power cords you will find installed onto a Star Trac treadmill. Note the configuration of the prongs for power and polarization:.
Service Manual: E-TR and E-TRi 9 PREVENTIVE MAINTENANCE Overview Preventive maintenance (PM) is a schedule of planned maintenance actions aimed at the prevention of failures. PM is the best way to preserve and enhance equipment reliability by keeping key components clean and free of debris.
Service Manual: E-TR and E-TRi 10 Preventive Maintenance Schedule This section provides a comprehensive list of factory recommended PM requirements, along with detailed procedures for performing each task. DAI LY WEEKLY MONTHLY AS NEEDED Wipe down all surfaces incl uding: Display, handrails shroud a nd heart rate grips.
Service Manual: E-TR and E-TRi 11 DAILY Clean x Use a 5:1 dilution ratio (5 parts water to1 part Simple Green , Formula 409 , Fantastic ,or the like).
Service Manual: E-TR and E-TRi 12 WEEKLY Clean Elevate the treadmill and vacuum the floor around and underneath. Inspect x Inspect display panel (keypad) for wear x Inspect inside of running belt and .
Service Manual: E-TR and E-TRi 13 MONTHLY Clean x Unplug the treadmill and remove the shroud. Use a portable vacuum with dust attachment to clean any dust, dirt or debris from inside the shroud area. Use extreme caution to not damage any components or knock and connections loose Inspect x Inspect the drive belt for tension and wear.
Service Manual: E-TR and E-TRi 14 RUNNING BEL T Once a deck surface has been used, it should not be used again. You must install a new belt and new deck surface together. Most Star Trac decks are double-sided so they can be flipped to utilize both sides.
Service Manual: E-TR and E-TRi 15 Importance of Running Belt Maintenance The running belt is the most important part of a treadmill. It is what a treadmill is all about. It is the core component that must be maintained to insure many years of continued function.
Service Manual: E-TR and E-TRi 16 Cleaning a Running Belt The running belt should be cleaned to help prevent dirt build up and maintain a nice appearance for users. To properly clean a running belt you will need: TOOLS & MATERIALS x Clean towel (1) x Paint stick or ruler (1) x Diluted all-purpose cleaner (409 , Simple Green , etc.
Service Manual: E-TR and E-TRi 17 Running Belt Tension Proper running belt tension and tracking are important to maintain the performance and life of the belt. It is recommended to follow this tensioning and tracking procedure whenever the running belt or deck is replaced or as needed.
Service Manual: E-TR and E-TRi 18 RUNNING BELT RETENSION PROCEDURE Fig 1 Step 1: Release tension of running belt by unscrewing the tension screws until the roller touches the finger-guard. The belt should be completely relaxed. (Note: This applies to both left & right finger- guards.
Service Manual: E-TR and E-TRi 19 Fig 4 Step 4: Check to make sure tha t both lines are aligned with the edge of the deck at the same point. (See Fig 4) Fig 5 Step 5: Using a ruler or tape measure, draw a line on each piece of tape parallel to each first line at a distance of 3/8” (9.
Service Manual: E-TR and E-TRi 20 Running Belt Alignment Fig 7 Step 1: Start the treadmill and set the speed to 3.0 mph (5.0 kmh). Make sure the running belt tracks to the center (see Fig 7). If the running belt shifts or tracks to either side (left or right), follow the appropriate procedure below.
Service Manual: E-TR and E-TRi 21 Roller Care & Maintenance The care and maintenance of the head and tail rollers are as important as the care and maintenance of the running belt. Dirt buildup on the rollers can cause noise, rough feelings and unwanted belt tracking.
Service Manual: E-TR and E-TRi 22 Applying Wax to a Waxless Running Belt While it is generally not necessary to add wax to a waxless style running belt, if the running belt is making unacceptable nois.
Service Manual: E-TR and E-TRi 23 Step 2: x Using the screwdriver, remove the three screws from the left and the three screws from the right finger guards (Fig 4). x Remove both finger guards (Fig 5). Fig 4 Fig 5 CAUTION : The next step involves working near moving parts.
Service Manual: E-TR and E-TRi 24 MAINTENANCE MODE The Maintenance Mode allows you to query and modify the settings of the Star Trac product. Engaging Maintenance Mode Press and hold the + + keys.
Service Manual: E-TR and E-TRi 25 Maintenance Mode Keys The following keys are used to search through and modify the Maintenance Settings: INCLINE keys: Display the next and previous parameters. SPEED keys: Adjust the value of the displayed parameter up and down respectively.
Service Manual: E-TR and E-TRi 26 DISPLA Y P ARAMETERS Parameter Defaults The following parameters can be accessed by entering the Maintenance Mode. When installing a new display electronic board, it will come with factory default settings.
Service Manual: E-TR and E-TRi 27 Parameter 110V Setting 220V Setting Default Parameter Ranges NO RAIL STOP 0 0 – 65535 KEY DOWN 0 0 – 65535 SPEED CHG 0 0 – 65535 ELEV STALL 0 0 – 65535 ELEV R.
Service Manual: E-TR and E-TRi 28 Parameter Setting Definitions The following are the definitions of each parameter from the Maintenance Mode. UNITS: Sets the conversion for speed, distance and weight between US and Metric measurements. (Conversions: Km = Miles x 1.
Service Manual: E-TR and E-TRi 29 RAIL STOP: Used to turn the side stop switch port on or off on International units. *Note: This parameter should always be ON unless the mechanical stop switch is installed. STOP SWITCH: Sets the type of International stop switch is in use: U.
Service Manual: E-TR and E-TRi 30 ELEVATION ZERO: Sets the value for 0% (zero percent) for the elevation motor sensor. ELEVATION MAX: Sets the value for 15% (maximum incline) for the elevation motor sensor. LAST DECK: This parameter is used for models with a waxable style running belt.
Service Manual: E-TR and E-TRi 31 MAINTENANCE MODE – TEST MODES Within the Maintenance Mode parameters are a few Test Modes that can be used to test various functions of the unit. While in the Maintenance Mode, set the following parameter and use the functions as listed to utilize each parameter.
Service Manual: E-TR and E-TRi 32 CALIBRATE SCALE Press ‘Start’ key Display will enter CA LIBRATE SCALE mode and scroll the following: 1 = INPUT SPAN WEIGHT 2 = CAL SPAN WEIGHT 3 = CAL ZERO WE.
Service Manual: E-TR and E-TRi 33 CSAFE TEST This parameter is used by Star Trac at the factory. HEART RATE TEST The Heart Rate Test mode can be used to simultaneously test the function and response for both the contact and Polar heart rate systems.
Service Manual: E-TR and E-TRi 34 MAINTENANCE MODE – AUT O CALIBRA TION Electrical voltages vary between locations. The treadmill can run through an auto-calibration process to allow the electronics to balance out with the speed control.
Service Manual: E-TR and E-TRi 35 LAST ERROR LIST DEFINITIONS DEFINITIONS LAST CODE The last code (Check Speed Sys, Key Down, Elev Stall, etc.) LST CHK Check Sum at time of incident. Check Sum is part of the software language. LAST MTR CURR Motor Current sensed at time of incident.
Service Manual: E-TR and E-TRi 36 DFR INFORMA TION DFR’s (Drive Fault Records) The AC MCB (Motor Control Board) monitors the drive system and reports a ny anomalies by triggering what is called a DFR (Drive Fault Record) code.
Service Manual: E-TR and E-TRi 37 SOFTW ARE - DISPLA Y The display on the AC Pro Tread contains the software to operate the treadmill. This software may be updated via the “uploaders” or by replacing the display electronics which contains an updated version of the software.
Service Manual: E-TR and E-TRi 38 Uploading Software into the Uploaders The following procedure explains how to upload software into the grey uploader boxes. The software may be downloaded from the Star Trac Support Website ( http://support.startrac.com/Software ).
Service Manual: E-TR and E-TRi 39 You will need Winzip (or equivalent) installed on your PC. If you do not have a zip file extractor program, you can get a free version from www.winzip.com . Obtaining the FISP and Latest Software 1. Open your web browser and go to the Support Website (*1).
Service Manual: E-TR and E-TRi 40 7. Open your web browser in the Latest Product Software section. Click on the latest Display Version of software for the 7000 (7k) treadmills. 8. When you choose Display Ver X.X / X.X, the following window will appear.
Service Manual: E-TR and E-TRi 41 5. In the ‘AVRISP’ folder, right click on ‘Pro_tread-disp_verXX_XX.zip’ then left click on ‘Open with Winzip’.
Service Manual: E-TR and E-TRi 42 Installing the FISP Program on the PC 1. In the ‘AVRISP’ folder, open the executable file for the FISP program called ‘fisp_setup.exe’. If a ‘Security Warning’ window appears, click ‘Run’). 2. Click ‘Next’ to run the setup wizard.
Service Manual: E-TR and E-TRi 43 Uploading the Software into the Uploader 1. Be sure the upload is plugged in to the USB cable and the USB cable is plugged in to the PC and the Orange led is lit on the uploader. 2. Open the ‘AVRISP’ folder. Open the ‘Fisp’ folder.
Service Manual: E-TR and E-TRi 44 8. The ‘Device’ – ‘Options’ window will appear with several tabs. LOCK BITS - Uncheck all: FUSE BITS – Check “SUT0 Fuse” only FUSE BITS HIGH – Check “CKOPT Fuse” and “JTAG Fuse” only. FUSE BITS EXTENDED – Uncheck all.
Service Manual: E-TR and E-TRi 45 SOFTW ARE - MCB.
Service Manual: E-TR and E-TRi 46 Uploading Software into the AC MCB with MCB Uploader The following procedure explains how to upload software into the MCB (Motor Control Board) of the AC Pro Treadmill. The software may be downloaded from the Star Trac Support Website http://support.
Service Manual: E-TR and E-TRi 47 6. Unplug JP1 and move it up one pin so it is now connected to the top two pins and the bottom pin is exposed (see Fig 3). 7. Unplug JP2 and move it down one pin so it is now connected to the bottom two pins and the top pin is exposed (see Fig 3).
Service Manual: E-TR and E-TRi 48 Fig 6 Fig 7 Uploading to the MCB 1. Turn the treadmill on at the on/off switch. 2. Turn the treadmill power on. After 2 to 3 seconds the RED led on the uploader should light steady (see Fig 6) 3. Press the RED button once.
Service Manual: E-TR and E-TRi 49 7. Turn the power on at the on/off switch. 8. The LED’s near the jumpers J1 and J2 should be blinking. If they are lit solid: x Turn the power off and verify that the jumpers in the RUN mode positions. (NOTE: Do not move the jumpers with the power on.
Service Manual: E-TR and E-TRi 50 P ART REPLACEMENT PROCEDURES Table Of Part Replacement Procedures x Running Belt Tensioning Procedure x Display Panel (Keypad)/Electronics Replacement.
Service Manual: E-TR and E-TRi 51 Running Belt Tensioning Procedure Applies to models: 4500, 4000, 3900, 4200, 5500, 5600, 6500, 6600, 7500, 7600 and 7700 Proper running belt tension and tracking are important to maintain the performance and life of the belt.
Service Manual: E-TR and E-TRi 52 Fig 2 Step 2 Apply a piece of masking tape on the edge of the running belt on both sides. Fig 3 Step 3 Draw a line on each piece of masking tape aligned with the edge of the deck. (Note: Be careful not to move the belt or roller while drawing the lines.
Service Manual: E-TR and E-TRi 53 Fig 5 Step 4 Using a ruler or tape measure, draw a line on each piece of tape parallel to each first line at a distance of 3/8” (9.5mm) from each first line. (See Fig 5) Step 5 You are now ready to begin tensioning the belt.
Service Manual: E-TR and E-TRi 54 Fig 7 Step 1 Start the treadmill and set the speed to 3.0 mph (5.0 kph). Make sure the running belt tracks to the center (see Fig 7). If the running belt shifts or tracks to either side (left or right), follow the appropriate procedure below.
Service Manual: E-TR and E-TRi 55 TROUBLESHOOTING Table Of Troubleshooting Documents x Check Speed System and Check Motor System x Troubleshoot DFR Codes: x Code: 1000000, 100000, 10000 x Code: 4000 x.
Service Manual: E-TR and E-TRi 56 “Check Speed System” and “Check Motor System” Start Press 0, 2, and start keys sim ultaneou sly Screen will display “Maintenan ce Mode” Screen will displa.
Service Manual: E-TR and E-TRi 57 DFR Code 1000000, 100000 and 10000.
Service Manual – Treadmills: E-Serie s x P-Series 58 DFR Code 4000.
Service Manual – Treadmills: E-Serie s x P-Series 59 DFR Code 1000.
Service Manual – Treadmills: E-Serie s x P-Series 60 DFR Code 800 & 400 Start Turn the po wer off then b ack on at the switch. Engage Motor Test Mode. Incline th e unit to max elevation. Stand at the high est point of the incline and pu sh body weight back.
Service Manual – Treadmills: E-Serie s x P-Series 61 DFR Code 200 Start Turn the unit power off at the switch. Measure AC vo ltage at th e wall outlet.
Service Manual – Treadmills: E-Serie s x P-Series 62 DFR Code 40, 20 & 10 Start Turn the powe r off then back on at the switch. There is a relay on t he MCB that will activate when turning th e AC power on when unit is i n operable conditio n.
Service Manual – Treadmills: E-Serie s x P-Series 63 DFR Remaining Codes.
Service Manual – Treadmills: E-Serie s x P-Series 64 Slipping Running Belt Slipping is the term that many people use when a running belt stops moving for a split second, but the motor, possibly the head roller, keeps moving.
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X Star Trac Fitness x 14410 Myford Road x Irvine, California 92606 x 800-503-1221 Tel x 714-669-1660 Tel x 714-669-0739 Fax X http://support.startrac.com x email: support@startrac.
Ein wichtiger Punkt beim Kauf des Geräts Star Trac 7700 (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Star Trac 7700 noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Star Trac 7700 - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Star Trac 7700 reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Star Trac 7700 erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Star Trac 7700 besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Star Trac 7700 verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Star Trac 7700. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Star Trac 7700 gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
