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Automatic Emergency Generator AE8, AE10, AE1 1 and AE25 Installation & Operating Manual 5/05 MN2415.
W ARNING: CALIFORNIA PROPOSITION 65 W ARNING: Engine exhaust from this product contains chemicals known to the state of California to cause cancer , birth defects and other reproductive harm.
T able of Contents T able of Contents i MN2415 Section 1 Product Safety Information 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Notice 1-1 .
ii T able of Contents MN2415 Appendix A Series AE8 A-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operator Panel Configuration A-1 .
Section 1 Product Safety Information Product Safety Information 1-1 MN2415 Safety Notice Be sure that you are completely familiar with the safe operation of this equipment. This equipment may be connected to other machines that have rotating parts or parts that are controlled by this equipment.
1-2 Product Safety Information MN2415 This symbol is shown throughout the manual to indicate a connection to ground reference point. Symbols Indicates a potentially hazardous situation which, if not avoided, could result in injury or death. Indicates a potentially hazardous situation which, if not avoided, could result in injury or death.
Product Safety Information 1-3 MN2415 Operation W arning Statements Continued W ARNING: Never connect or disconnect loads during operation. Always connect load circuits before starting the engine and use external branch disconnects etc. to switch loads On/Off.
1-4 Product Safety Information MN2415 W arning Statements Continued Installation W ARNING: Installation and servicing of batteries is to be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries.
Product Safety Information 1-5 MN2415 W arning Statements Continued Maintenance W ARNING: Before servicing the generator set, be sure to disconnect the battery terminals to prevent accidental engine rotation or starting. W ARNING: Disconnect the battery’ s ground terminal before working in the vicinity of the battery or battery wires.
1-6 Product Safety Information MN2415 Caution Statements Caution: Avoid installing the generator set beside heat generating equipment, or directly below water or steam pipes or in the vicinity of corrosive substances or vapors, metal particles and dust.
Section 2 General Information General Information 2-1 MN2415 Thank you for purchasing your Baldor Generator Set. This manual contains information you need to safely and efficiently install and operate your generator set. During the preparation of this manual every effort was made to ensure the accuracy of its contents.
2-2 General Information MN2415.
Section 3 Receiving & Installation Receiving & Installation 3-1 MN2415 Receiving & Inspection When you receive your generator , there are several things you should do immediately . 1. Observe the condition of the shipping container and report any damage immediately to the commercial carrier that delivered your system.
3-2 Receiving & Installation MN2415 Physical Location The mounting location of the system is important. It should be installed in an area that is protected from direct harmful gases or liquids, dust, metallic particles, shock and vibration. It should be installed in an outdoor location so the exhaust fumes are vented to the atmosphere.
Receiving & Installation 3-3 MN2415 Indoor Location Continued It is recommended that the cool air intake have at least three (3) times the cross − sectional area of the power ventilation system. It is also recommended that the cool air intake be located as close as possible to the top of the generator set.
3-4 Receiving & Installation MN2415 Indoor Location Continued 4. Keep all fuel and its associated piping away from all components of the engine exhaust system. 5. The exhaust system should be inspected on a regular basis to assure there are no toxic exhaust gas leaks.
Receiving & Installation 3-5 MN2415 Fuel Connections The AE Series generators will run on Natural Gas or LPG (Liquid Propane Gas). If natural gas supply is used, follow the “Natural Gas Connections” procedure. If LPG supply is used, follow the “LP Gas Connections” procedure.
3-6 Receiving & Installation MN2415 Natural Gas Connections The incoming pressure must be as indicated in T able 3-2. Note: Almost all operation problems are related to the installation techniques used. Do Not guess, be sure pipe size is adequate for required flow rate.
Receiving & Installation 3-7 MN2415 Example: Determining Pipe Size for LPG An AE8 has a 16Hp engine. For LP fuel, determine the supply pipe size for 60 feet run. 16 x 10,000 = 160,000 BTU’s / per hour for proper operation. 160, 000 2, 516 + 63.5 cubic feet per hour.
3-8 Receiving & Installation MN2415 Electrical Connections Class 1 wiring methods must be used for field wiring connections to terminals of a class 2 circuit.
Receiving & Installation 3-9 MN2415 General Wiring Considerations 1. Control wires and Power wires cann ot be located in the same conduit (NEC Article 725). 2. When routing the interface wiring, do not route it up against anything that could cut or chafe the wiring.
3-10 Receiving & Installation MN2415 AE10 Electrical Connections Applies only to AE10 Enclosed and Open Series Generators Single Phase Power Connections The generator has a 240V single phase AC output. These connections are made at the power terminal box shown in Figure 3-5.
Receiving & Installation 3-1 1 MN2415 AE1 1 Electrical Connections Applies only to AE1 1 Enclosed Series Generators Single Phase Power Connections The generator has a 240V single phase AC output. These connections are made at the power terminal box shown in Figure 3-7.
3-12 Receiving & Installation MN2415 AE25 Electrical Connections Applies only to AE25 Enclosed Series Generators Single Phase Power Connections The generator has a 240V single phase AC output. These connections are made at the power terminal box shown in Figure 3-9.
Receiving & Installation 3-13 MN2415 Frame Ground Connection W ARNING: Be sure the system is properly grounded before applying power . Do not apply AC power before you ensure that grounds are connected. Electrical shock can cause serious or fatal injury .
3-14 Receiving & Installation MN2415 Caution: This generator must have a battery installed for operation. The battery is used during starting and during operation. If engine operation is attempted while the battery is removed, damage to the engine’ s electrical components may result.
Receiving & Installation 3-15 MN2415 Figure 3-12 Battery Installation W ashers & Nut Battery Battery Hold Down Rod W ashers & Nut Battery T ray The + and − terminals of your battery may be different than shown. Be sure that the Positive lead is connected to the positive (+) terminal of your battery .
3-16 Receiving & Installation MN2415 Post Installation Checks When the initial installation is complete, these checks must be performed before starting the engine. These checks are not required before each start, only after the initial installation.
Receiving & Installation 3-17 MN2415 Post Installation Checks Continued 20. V erify all loads are disconnected. 21. Start the generator . (Refer to Section 4 Operation for details). 22. The engine should begin to crank and start when the fuel moves through the pipe to the carburetor .
3-18 Receiving & Installation MN2415.
Section 4 Operation Operation 4-1 MN2415 Operator Control Panel Each operator panel is slightly different, depending on features of the generator you purchased. The Operator Control Panel of Figure 4-1 is shown because it has most of the available features.
4-2 Operation MN2415 Figure 4-3 Operator Control Panel AE25 OVERSPEED OVERCRANK HIGH TEMPERA TURE LOW OIL PRESSURE MASTER CONTROL MANUAL RUN AUTO ST ART STOP NA T . GAS L.P . GAS W A TER OIL BA TTERY DC CONTROL FUSE AC CONTROL FUSE Hour Meter Display Lamps High T emperature − Indicates excessive engine coolant temperature.
Operation 4-3 MN2415 Operating Procedures The engine − generator controller is designed to start and stop an engine from either a local mode “Manual Run” or remote mode “Auto Start”. When a start command is issued, the controller issues a run and crank output signal.
4-4 Operation MN2415 AE1 1 Operating Procedures The AE1 1 engine controller is programmable and it’s internal workings is more complex than the other AE series generators. Auto Start Operation This mode is activated by pressing the Auto pushbutton, see Figure 4-2.
Operation 4-5 MN2415 Shutdowns Continued Fail T o Start − if the engine does not start after 3 start cycles, a shutdown will be initiated and the Fail to Start Shutdown lamp is On.
4-6 Operation MN2415 T able 4-1 Programmable Functions and V alues Function ! ! ! ! 1 ! ! ! ! 2 V alue (Preset in Bold) Pre − Heat Timer f f f f F f f f 0 Seconds f f f f F f f F 5 Seconds f F f 10 Seconds f F F 15 Seconds F f f 20 Seconds F f F 30 Seconds F F f 60 Seconds F F F 180 Seconds Used to pre−heat the engine prior to cranking.
Operation 4-7 MN2415 T able 4-1 Programmable Functions and V alues Continued Function ! ! ! ! 1 ! ! ! ! 2 V alue (Preset in Bold) Cooling Timer ffFFffff 0 Seconds g f f F F f ffF 5 Seconds fFf 10 Seco.
4-8 Operation MN2415 Note 1: Programmable input, can be configured to on of the following: S Immediate warning close on fault − If the input is activated at any time the unit will alarm and energize the common warning and common alarm output.
Operation 4-9 MN2415 Electrical Connections The engine controller is installed into the AE1 1 from the factory . The information provided here will help you connect external devices to the Auxiliary inputs and outputs. T able 4-2 Engine Controller T erminal Identification Pin No Description Cable Size Notes 1 DC Plant Supply Input (−ve) 1.
4-10 Operation MN2415 Figure 4-5 Garretson KN Fuel V alve Outlet Mount Inlet Lock − Of f Adjustment Primer (Optional) Mount Service The KN should be periodically checked for leakage past the valve seat and the vents on the cover kept clean and free of obstructions.
Section 5 T roubleshooting and Maintenance T roubleshooting and Maintenance 5-1 MN2415 Maintenance This manual contains only very minimal engine maintenance instructions. Refer to the engine manufacturer ’s owner ’s manual for specific engine maintenance instructions for your generator set.
5-2 T roubleshooting and Maintenance MN2415 Problems and Solutions Some of the more common problems are listed in T able 5-1. This information is intended to be a check or verification that simple causes can be located and fixed. It is not an exhaustive “how to” for all types of problems.
T roubleshooting and Maintenance 5-3 MN2415 T able 5-2 T roubleshooting Guide (Digital Controller Only) Problem Possible Cause Remedy Controller does not power up even with correct DC power applied Wiring Mistake Loss of DC Supply Check the battery and wiring to the unit.
5-4 T roubleshooting and Maintenance MN2415 Note: See Engine Controller manual for additional information. T able 5-3 T roubleshooting Guide (Analog Controller Only) Problem Possible Cause Remedy Controller cannot be Reset" Engine not stopped Controller not in OFF mode V erify the engine is at a complete stop before trying to reset.
Appendix A Series AE8 Series AE8 A-1 MN2415 Information in this Appendix applies to the AE8 Generator . Operator Panel Configuration Figure A-1 AE8 Operator Panel RUN MANUAL OFF REMOTE AUTO CONTROLLER.
A-2 Series AE8 MN2415 Replacement Parts Replacement parts assembly views for the Generator set are shown in Figure A-2 and A-3. Parts information is provided in T able A-1. Engine parts are identified in the engine manual that was provided with your generator set.
Series AE8 A-3 MN2415 T able A-1 Generator Set Parts List Continued Ref No. Part No. Description Open Enclosed Not Shown EH0279A00 Enclosure, T op X Not Shown EH0280A00 Enclosure, Door X Not Shown EH0.
A-4 Series AE8 MN2415 Figure A-4 AE8 Customer Connection Diagram.
Series AE8 A-5 MN2415 Figure A-5 AE8 Open Frame Wiring Diagram.
A-6 Series AE8 MN2415 Figure A-6 AE8 Enclosed Wiring Diagram.
Appendix B Series AE10 Series AE10 B-1 MN2415 Information in this Appendix applies to the AE10 Generator . Operator Panel Configuration Figure B-1 AE10 Operator Panel RUN MANUAL OFF REMOTE AUTO CONTRO.
B-2 Series AE10 MN2415 Replacement Parts Replacement parts assembly views for the Generator set are shown in Figure B-2 and B-3. Parts information is provided in T able B-1. Engine parts are identified in the engine manual that was provided with your generator set.
Series AE10 B-3 MN2415 T able B-1 Generator Set Parts List Continued Ref No. Part No. Description Open Enclosed Not Shown EH0279A00 Enclosure, T op X Not Shown EH0280A00 Enclosure, Door X Not Shown EH.
B-4 Series AE10 MN2415 Figure B-4 AE10 Customer Connection Diagram.
Series AE10 B-5 MN2415 Figure B-5 AE10 Open Frame Wiring Diagram.
B-6 Series AE10 MN2415 Figure B-6 AE10 Enclosed Wiring Diagram.
Appendix C Series AE1 1 Series AE1 1 C-1 MN2415 Information in this Appendix applies to the AE1 1 Generator . Operator Panel Configuration Figure C-1 AE1 1 Operator Panel Stop Manual Run Auto Start Ho.
C-2 Series AE1 1 MN2415 Replacement Parts Replacement parts assembly views for the Generator set are shown in Figure C-2 and C-3. Parts information is provided in T able C-1. Engine parts are identified in the engine manual that was provided with your generator set.
Series AE1 1 C-3 MN2415 T able C-1 Generator Set Parts List Continued Ref No. Part No. Description Not Shown EH0491A02 Enclosure, T op Not Shown EH0491A1 1 Enclosure, Access Panel Not Shown EH0491A01 .
C-4 Series AE1 1 MN2415 7. Remove the insert from the 90 ° elbow , Figure C-5. 8. Connect the hose and hose clamp to the 90 ° elbow . Figure C-5 90 ° Elbow with LPG Insert removed. Insert Hose (fuel line) and clamp installed 9. Remove the control box cover by removing the six 7/16” bolts.
Series AE1 1 C-5 MN2415 Figure C-7 AE1 1 Customer Connection Diagram.
C-6 Series AE1 1 MN2415 Figure C-8 AE1 1 Generator Connection Diagram.
Series AE1 1 C-7 MN2415 Figure C-9 AE1 1 Engine Connection Diagram.
C-8 Series AE1 1 MN2415 Figure C-10 AE1 1 Connection Diagram Notes: 1. Remove jumper if LP fuel is used. 2. Remove bullet connector from BLK/WHT wire. Substitute WD1000F23. 3. No Bonding wire. 4. (GRN) wires have green colored insulation. (Red) wires have Red colored insulation.
Series AE1 1 C-9 MN2415 Figure C-1 1 AE1 1 Customer Wiring Interface Diagram.
C-10 Series AE1 1 MN2415.
Appendix D Series AE25 Series AE25 D-1 MN2415 Information in this Appendix applies to the AE25 Generator . Operator Panel Configuration Figure D-1 AE25 Operator Panel OVERSPEED OVERCRANK HIGH TEMPERA TURE LOW OIL PRESSURE MASTER CONTROL MANUAL RUN AUTO ST ART STOP NA T .
D-2 Series AE25 MN2415 Replacement Parts Replacement parts assembly views for the Generator set are shown in Figure D-2 and D-3. Parts information is provided in T able D-1. Engine parts are identified in the engine manual that was provided with your generator set.
Series AE25 D-3 MN2415 T able D-1 Generator Set Parts List Continued Ref No. Part No. Description Not Shown EH0278A78 Enclosure, T op Not Shown EH0278B72 Enclosure, Door Not Shown EH0386A02 Enclosure,.
D-4 Series AE25 MN2415 Figure D-4 AE25 Receptacle Connection Diagram.
Series AE25 D-5 MN2415 Figure D-5 AE25 Engine Compartment Connection Diagram.
D-6 Series AE25 MN2415 Figure D-6 AE25 Control Box Connection Diagram.
Baldor District Offices UNITED ST ATES ARIZONA PHOENIX 421 1 S 43RD PLACE PHOENIX, AZ 85040 PHONE: 602−470−0407 F AX: 602−470−0464 CALIFORNIA LOS ANGELES 6480 FLOTILLA COMMERCE, CA 90040 PHONE.
© Baldor Electric Company MN2415 P r i n t e di nU S A 5/05 W ARNING: CALIFORNIA PROPOSITION 65 W ARNING: Engine exhaust from this product contains chemicals known to the state of California to cause cancer , birth defects and other reproductive harm.
Ein wichtiger Punkt beim Kauf des Geräts Baldor AE10 (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Baldor AE10 noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Baldor AE10 - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Baldor AE10 reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Baldor AE10 erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Baldor AE10 besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Baldor AE10 verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Baldor AE10. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Baldor AE10 gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
