Benutzeranleitung / Produktwartung XR-M510 des Produzenten Sony
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SERVICE MANUAL FM/MW/L W CASSETTE CAR STEREO AEP Model UK Model E Model XR-M510 V er 1.0 2000.12 9-870-230-11 Son y Corporation 2000L0553-1 Audio Entertainment Group C 2000.12 General Engineering Dept. SPECIFICA TIONS Dolby noise reduction man ufactured under license from Dolby Laboratories.
2 XR-M510 T ABLE OF CONTENTS 1. SERVICING NO TES ............................................... 3 2. GENERAL Location of Controls ....................................................... 4 Setting the Clock ............................................
3 XR-M510 R625 R626 R719 R720 IC601 SECTION 1 SER VICING NO TES PRECA UTION ON OPEN/CLOSE FRONT P ANEL The front panel opens to the bottom of main unit. In performing the repair , place the main unit on the base having the height exceeding 1 cm. Open the front panel by supplying the power thr ough the follow- ing steps: 1.
4 XR-M510 SECTION 2 GENERAL This section is e xtracted from instruction manual. 6 Location of controls SOURCE 123 456 CLOSE OFF DISC DISC EN TER SOU ND MEN U L IS T REP SHUF D S P L P T Y M O D E XR-M.
5 XR-M510 15 cm Εγκατάσταση Προφυλάξεις • Εάν τοποθετήσετε αυτή τη συσκευή µαζί µε άλλο εξοπλισµ της Sony, είναι καλύτερα να τοποθετήσετε τη συσκευή στην κάτω θέση.
6 XR-M510 Συνδέσεις Προσοχή • Αυτή η συσκευή έχει σχεδιαστεί να λειτουργεί µνο µε τροφοδοσία απ µπαταρία αυτοκινήτου 12 V DC µε αρνητική γείωση.
7 XR-M510 Σηµειώσεις σχετικά µε παραδείγµατα σύνδεσης Σηµειώσεισ σχετικά µε τα καλώδια ελέγχου • To καλώδιο ελέγ.
8 XR-M510 C D/ M D changer C ambiador de CD/M D C D/ M D-skivväxlare P ermut ador C D/ M D CD/MD changer P ow er amplif ier Amplificador de potenc ia E f f ekt f örs t ärkare Amplificador de potên.
9 XR-M510 Exemplo de ligações * 1 Nota ref erent e à ligaç ão da antena S e a ant en a do au t om ó vel f o r u m a ant en a de t ip o IS O (In t er n at io n al Org an i zat i o n f o r S t and ar di zat io n ), u t i l i ze o ad ap t ado r f o r n ecido 6 p ar a f azer a li g ação r es pect i va.
10 XR-M510 SECTION 3 DISASSEMBL Y • See page 3 for Servicing Notes. Note: Follo w the disassembly procedure in the numerical order gi ven. MECHANISM DECK (MG-25E-136) 3 front panel assy flexib le board Note: Don't pull out flexible board from front panel assy .
11 XR-M510 1 cov er (flexib le) 2 flexib le board (CN402) 2 flexib le cover • Note for Installation of Fle xible Board 1 Set the flexib le board to be at the position in the figure. 3 front panel assy FRONT P ANEL ASSY MO T OR BLOCK ASSY , CAM (R) ASSY 4 screw (PTT2.
12 XR-M510 SUB P ANEL (XR) SUB ASSY MAIN BO ARD 2 screw (PTT2.6 × 6) 2 two screws (PTT2.6 × 6) 2 screw (PTT2.6 × 6) 1 flexib le board (CN601) 3 sub panel (XR) sub assy 2 two screws (PTT2.6 × 8) 3 three ground point screws (PTT2.6 × 6) 1 flexib le board (CN601) 2 screw (PTT2.
13 XR-M510 HEA T SINK 4 three screws (PTT2.6 × 8) 4 two screws (PTT2.6 × 8) 2 connector (CN100) 3 cord (with connector) (ANT) 6 heat sink 1 Remov e solder of cord (with connector) (ANT).
14 XR-M510 SECTION 4 ASSEMBL Y Note: Follo w the assembly procedure in the numerical order giv en. 4-1. FRONT P ANEL MA CHINER Y MO TOR BLOCK ASSY CAM (R) ASSY 8 two screws (PTT2.
15 XR-M510 MO T OR BLOCK ASSY , CAM (R) ASSY 4 screw (PTT2.6 × 6) 7 screw (PTT2.6 × 6) 3 motor bloc k assy 4 screw (PTT2.6 × 6) 6 cam (R) assy 5 connector (CN602) 5 connector (CN501) blac k wiring yello w wiring 1 Supply the power to the motor .
16 XR-M510 4-2. MECHANISM DECK HOUSING ARM (SUCTION) A par t C par t B par t D par t 8 Hold the hanger by bending the claw . 6 Fit projection on D par t. 4 Fit claw on B par t. 3 Put the housing under A par t. 5 Fit projection on C par t. 1 Install the catch to the hanger .
17 XR-M510 shaft A shaft B shaft C 1 Fit the lev er (LDG-A) on shafts A – C and install it. shaft A shaft B 2 Fit the lev er (LDG-B) on shafts A and B and install it.
18 XR-M510 GUIDE (C) MOUNTING POSITION OF CAPST AN/REEL MO T OR (M901) 2 guide (C) 1 three claws two precision screws (P2 × 2) Note: Mount the motor so that the angle between of the motor and the hole for the screw becomes 30 ° as shown in this figure.
19 XR-M510 SECTION 5 MECHANICAL ADJUSTMENTS Mode T ension Meter Meter Reading Forward CQ-403A more than 90 g (more than 3.18 oz) Rev erse CQ-403R more than 90 g (more than 3.18 oz) • T ape T ension Measurement 1. Clean the following parts with a denatured-alcohol-moistened swab: playback head pinch roller rubber belt capstan idler 2.
20 XR-M510 Dolby Le vel Adjustment Setting: [SOURCE] button : ON Preset [MENU] (PLA Y MODE) and [DISC ] buttons : NR of f [SOUND] (BAS) b utton : Center [SOUND] (TRE) button : Center [SOUND] (BAL) b utton : Center [SOUND] (F AD) button : Center [+] (V OL) button : Maximum Procedur e: 1.
XR-M510 21 21 1 2 FM-ANT AM-ANT 53 VSM AMSIN 14 S-METER 10 MPX 8 AM-DET 9 RDSDET FM/AM TUNER UNIT TUX100 SYSTEM CONTROLLER IC601 (1/4) 17 E2P-SIO (FM/AM ANTENNA) 5 VCC TUNER VCC 16 VDD TUNER +5V 11 BU 5V 10 52 MPTH 75 DAVN RDS DECODER IC700 INTERFACE REGISTER IIC BUS SLAVE TRANSCEIVER OSCILLATOR & CLOCK X700 4.
XR-M510 22 22 A (Page 21) B (Page 21) MPX C (Page 21) AM-IF AM D (Page 21) TAPE L R-CH CN300 (1/2) BUS AUDIO IN L R SEL AM SDA SCL SM 1 11 FD1L– 4 AMIF 12 MPX 13 LOUDNESS VOLUME IIC BUS DIGITAL CONT.
XR-M510 23 23 SPECTRUM ANAL YZER BUFFER IC101 BACK UP +5V TH601 SONY BUS INTERFACE IC501 (FOR SONY BUS) BUS CONTROL IN CN500 BUS ON/OFF SWITCH Q505 D508 RESET BATT 7 DATA DAT A IN CLK IN BUS ON BU IN .
XR-M510 24 24 SYSTEM CONTROLLER IC601 (4/4) TH301 LED-SW2 LED-SW1 D308 ILL IN 81 ACC IN ACC CN301 (2/2) (POWER CONNECTOR) 7 D316 ACCESSORY CHECK Q608 D905 Z 95 CLOSE SW 99 100 TU-ON OPEN SW 114 FLS-PW.
XR-M510 25 25 Note on Printed Wiring Board: • X : par ts extracted from the component side . • Y : par ts extracted from the conductor side . • : Pattern from the side which enables seeing.
XR-M510 26 26 7-6. PRINTED WIRING BOARDS – MAIN Boar d (Component Side) – IC700 J-12 IC750 F-14 Q100 E-13 Q103 E-8 Q104 F-8 Q106 K-6 Q107 K-6 Q200 B-11 Q201 B-11 Q220 I-6 Q221 I-6 Q222 I-6 Q223 J-.
XR-M510 27 27 7-7. PRINTED WIRING BOARDS – MAIN Boar d (Conductor Side) – • Semiconductor Location Ref. No. Location D308 D-4 D309 D-4 D317 C-2 D401 D-2 D510 I-3 D515 G-2 D609 E-5 D640 F-4 D641 .
XR-M510 28 28 7-8. SCHEMA TIC DIA GRAM – MAIN Board (1/4) – • See page 25 for Wa veform. • See page 36 for IC Bloc k Diagrams. (Page 29) (Page 31) (Page 30).
XR-M510 29 29 7-9. SCHEMA TIC DIA GRAM – MAIN Board (2/4) – • See page 36 for IC Block Diagram. (Page 28) (Page 30) (Page 31).
XR-M510 30 30 7-10. SCHEMA TIC DIA GRAM – MAIN Board (3/4) – • See page 25 for Waveforms. • See page 36 for IC Block Diagrams. (Page 28) (Page 29) (Page 31).
XR-M510 31 31 7-11. SCHEMA TIC DIA GRAM – MAIN Board (4/4) – • See page 25 for Wavef orm. (Page 30) (Page 28) (Page 29) (Page 35) (Page 33).
XR-M510 32 32 D900 B-1 D901 A-1 D902 A-2 D903 A-1 D904 A-9 D905 A-10 D906 A-12 IC900 A-12 7-12. PRINTED WIRING BO ARDS – SUB Board – • Semiconductor Location Ref.
XR-M510 33 33 7-13. SCHEMA TIC DIA GRAM – SUB Board – (Page 31).
XR-M510 34 34 D910 C-2 IC901 B-7 IC902 B-8 IC903 C-2 LED901 A-1 LED903 B-2 LED904 A-2 LED907 B-2 LED908 B-2 LED911 B-13 LED912 B-12 LED913 C-2 LED914 C-13 LED915 B-13 LED916 A-13 Q901 B-2 Q902 B-1 7-14. PRINTED WIRING BO ARDS – DISPLA Y Board – • Semiconductor Location Ref.
XR-M510 35 35 7-15. SCHEMA TIC DIA GRAM – DISPLA Y Board – • See page 25 for W aveforms. (Page 31).
XR-M510 36 36 1 2 3 4 5 6 7 8 9 10 VCC IN2 S-GND IN1 NC NC OUT2 NC P-GND OUT1 CONTROL CIRCUIT MOTOR DRIVE CIRCUIT BUFFER BUFFER PEAK HOLD REGISTER 68Hz B.P.F. GND BIASC VREFC RREF N.C. DIFOUT N.C. CIN AIN VCC AOUT TEST N.C. SEL N.C. C B A 9 4 3 2 1 6 15 11 13 16 14 10 12 PEAK HOLD REGISTER 170Hz B.
37 XR-M510 SCOUT MRO MPTH TCON OSCO OSCI VSSD VDDD DAVN SDA VREF MPX VSSA VDDA AFIN MAD PSWN SCL 2 1 6 15 11 13 16 14 12 INTERFACE REGISTER SIGNAL QUALITY DECODER CLOCKED COMPARATOR POWER SUPPLY &.
38 XR-M510 7-16. IC PIN FUNCTION DESCRIPTION • MAIN BOARD IC601 MB90574BPMT-G-257-BND (SYSTEM CONTROLLER) Pin No. Pin Name I/O Description 1N C O Not used (open) 2 AMSIN I Whether a music is present.
39 XR-M510 Pin No. Pin Name I/O Description 40 MREF O Front panel open/close motor (M601) speed control signal output to the BA6288FS (IC502) 41 NC O Not used (open) 42 AVCC — Power supply terminal .
40 XR-M510 Pin No. Pin Name I/O Description 77 BU-IN I Battery detection signal input from the SONY bus interface (IC501) and battery detect circuit “L” is input at low voltage 78 NC O Not used (o.
41 XR-M510 Pin No. Pin Name I/O Description 114 TUNON O Tuner system power supply on/off control signal output terminal “H”: tuner power on 115, 116 LED SW1, LED SW2 O Security/operation side sele.
42 XR-M510 • MAIN BOARD IC607 HD6432355A26F (LIQUID CRYSTAL DISPLAY DRIVE CONTROLLER) Pin No. Pin Name I/O Description 1, 2 PG3, PG4 O Not used (open) 3 VSS — Ground terminal 4N C — Not used (op.
43 XR-M510 Pin No. Pin Name I/O Description 53 VSS — Ground terminal 54, 55 NC O Not used (open) 56 PD6 O Not used (open) 57 BOOT I Serial data input at the flash memory writing mode “L” is inpu.
44 XR-M510 Pin No. Pin Name I/O Description 113 AVSS — Ground terminal (for A/D converter) 114 VSS — Ground terminal 115 to 12 2 P17 to P10 O Not used (open) 123 MD0 (H) I Setting terminal for the.
45 XR-M510 (1) SUB P ANEL SECTION SECTION 8 EXPLODED VIEWS • Items mark ed “*” are not stocked since the y are seldom required for routine service. Some delay should be anticipated when ordering these items. • The mechanical parts with no reference num- ber in the exploded vie ws are not supplied.
46 XR-M510 (2) FRONT P ANEL SECTION Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 51 X-3378-768-1 PANEL (MAIN) ASSY , FRONT 52 3-045-781-01 BUTTON (RESET MAIN) * 53 3-045-7.
47 XR-M510 (3) MAIN BO ARD SECTION Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark * 101 X-3378-559-1 CHASSIS (XR) ASSY 102 A-3315-066-A SHAFT ASSY , DRIVE 103 3-045-722-01 C.
48 XR-M510 (4) MECHANISM DECK SECTION (MG-25E-136) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 151 A-3291-667-A CLUTCH (FR) ASSY * 152 3-019-130-01 LEVER (LDG-A) * 153 3-.
49 XR-M510 SECTION 9 ELECTRICAL P ARTS LIST Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark * A-3283-095-A DISPLA Y BOARD, COMPLETE ************************ 1-694-685-11 COND.
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 50 XR-M510 LSW912 1-771-476-11 SWITCH, KEY BOARD (WITH LED) (OPEN) LSW913 1-771-883-11 SWITCH, T ACTILE (WITH LED) (6) LSW914 .
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 51 XR-M510 < BUZZER > BZ600 1-504-920-11 BUZZER < CAP ACITOR/SHORT > C101 1-115-156-11 CERAMIC CHIP 1uF 10V C102 1-162-918-11 CERAMIC CHIP 18PF 5% 50V C103 1-165-176-11 CERAMIC CHIP 0.
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 52 XR-M510 C606 1-163-236-11 CERAMIC CHIP 24PF 5% 50V C607 1-162-919-11 CERAMIC CHIP 22PF 5% 50V C608 1-164-156-11 CERAMIC CHIP 0.1uF 25V C610 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V C611 1-126-157-11 ELECT 10uF 20% 16V C612 1-164-156-11 CERAMIC CHIP 0.
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 53 XR-M510 IC601 8-759-668-46 IC MB90574BPMT -G-257-BND IC602 8-759-828-22 IC XC61CN4102MR IC604 8-759-540-27 IC T A78DL06AS I.
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 54 XR-M510 R260 1-216-821-11 MET AL CHIP 1K 5% 1/16W R261 1-216-821-11 MET AL CHIP 1K 5% 1/16W R300 1-216-839-11 MET AL CHIP 3.
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 55 XR-M510 R663 1-216-813-11 MET AL CHIP 220 5% 1/16W R664 1-216-845-11 MET AL CHIP 100K 5% 1/16W R665 1-216-845-11 MET AL CHIP 100K 5% 1/16W R666 1-218-716-11 MET AL CHIP 10K 0.
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 56 XR-M510 A-3326-298-A SWITCH BOARD, COMPLETE ************************ For the parts on the SWITCH board, replace the entire mounted board.
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