Benutzeranleitung / Produktwartung XPSMF2DO801 des Produzenten Schneider Electric
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33003405.01 XPSMF2DO80 1 Remote Out put Mod ule Hardware Manual 07/2 007.
2.
3 Tabl e o f Con tent s Safety Inf ormation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Chapter 1 Overview: XPSMF2DO801 . . . .
4 Appendice s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 At a Gla nce . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Appendix A Connecti on Diagra ms , Example s of Applic ation, and Error Codes .
33003405 07/20 07 5 § Safe ty In form ation Im po rt an t In for m at ion NOTICE Read t hese inst ructi ons careful ly, and look at the eq uip ment to become fa milia r with the devi ce before trying t o insta ll, ope rate, or maintai n it.
Safe ty In fo r mation 6 33003405 07/2007 PLEASE NOTE E lectric al equip ment sho uld be instal led, oper ated, se rvice d, and mai ntain ed o nly b y qual ifi ed per sonnel. No respon si bility is ass umed by Schnei der E lectr ic f or an y conse quenc es arisi ng out of the use of th is mater ial.
33003405 07/20 07 7 Ab out th e Boo k At a G lance Docume nt Scope This manual descri bes the XPSMF2 DO801 remote out put module. The followi ng des criptio ns of the XPSMF2DO801 are include d in this.
Abou t the Bo o k 8 33003405 07/2007 The cor res ponding pr ogramming sof tware i s X PSMFWIN. The sof tware i s execu tab le in the Micr osoft Windows 20 00/XP. The so ftware helps the us er to cre ate saf ety-r elated pr ogram s and operat e t he Progra mmable El ectron ic System (PES).
33003405 07/20 07 9 1 Overv iew: XPSMF2 DO801 At a G lance Overvi ew This chap ter c ontai ns an over view o f the XPSMF2DO80 1 rem ote o utput module.
Overvi ew 10 33003405 07/2007 Introducti on XPSMF2DO801 Sa fet y Re mote Output Module X PSM F2 DO801 is a saf ety remot e output modul e which work s with the XPSMF S afety PLC range and does not contai n a user progr am.
Overview 33003405 07/20 07 11 Dimensions Overvi ew of XPSMF2DO801 The followi ng section cont ains i nformat ion about t he dimensions of the XPSMF2DO801 safet y r emot e output module sho wi ng the fr ont and si de views.
Overvi ew 12 33003405 07/2007 Side View Dimensions The f ollowin g image shows the si de vi ew dimensio ns of the XPSMF2DO801 safet y remot e out p ut module: 28,5 83 11 2 37 111 11 4 3 3 mm inch 1.
Overview 33003405 07/20 07 13 I nstal lati on Int roducti on The XPSMF2DO801 safety r emot e output modu l e can be inst all ed on mou nt i ng bases and wit hin cl osed cases, s uch as contr ol statio ns, al l t erminal boxe s, and contr ol racks .
Overvi ew 14 33003405 07/2007 Mounting th e Remote Out put Module Mou nt the remote out put m odule hor izontal l y ( s o the F2DO logo on the fron t pane l is f acing the user) to allow suf ficient ventilati on.
Overview 33003405 07/20 07 15 Air Circul ation The venti lati on slot s in the housing m ust not be cov ered. When in st a l l ing the XPSMF2DO801 ensure that t he hei ght o f the c able duct s does not exceed 40 m m (1.57 i n.). If the cabl e duct has th e heig ht gr eater than 40 mm(1.
Overvi ew 16 33003405 07/2007 Ins t al lation with sp acers: The len gt h of t he required s pacer is calcu lated as foll ows: L = H - 40 m m / 1.57 in.
Overview 33003405 07/20 07 17 The followi ng images show t he m ini mum clea rance betwe en the XPSMF2DO801 safet y remot e output devic es: mm inc h 80 3.
Overvi ew 18 33003405 07/2007 Mini mum clea rance b et we en the remote output devices and Sa fety PLCs: On open m ounti ng sur faces, observing t h e minim um clear ance a nd ensur ing unobst ructed air circu lation will he lp maintain t he optimum oper at i ng temperatur e.
Overview 33003405 07/20 07 19 The enclos ur e ’ s su rface ar ea, A is calcul ated dependi ng on the mounti ng or inst allat ion type a s foll ows: The f ol l owing ta ble i s used to calculat e the re commended en closure s i z e for mounti ng the XPSMF2DO801 : Ca se inst al latio n Cal culation of A [m 2 ] (1m 2 = 10.
Overvi ew 20 33003405 07/2007 In ter nal Convecti on With i n ternal he at c onvection, the h eat is di ssipat ed outs ide t hrough t he walls of t he housi ng. This is p ossible when t he ambient temper ature is lower than t hat in side the housi ng.
Overview 33003405 07/20 07 21 Tempe rature Stat e/ Oper ating Tempe rature The remot e output modul es are design ed to oper ate wit h the maxi mum tempe ratur e of 60 o C. The t emperatu r e st ates in single modul es and PLCs are e valuated by th e CPU mod ule or the remote out put device’s CPU for com pact s ystems.
Overvi ew 22 33003405 07/2007.
33003405 07/20 07 23 2 Ap plic atio n an d Fu ncti on At a G lance Overvi ew This chapter d escribes th e appl i c at i on and functi on o f XPSMF2DO801 safety remote out put module .
Ap plic atio n and Fun ction 24 33003405 07/2007 Initial Operation Overv iew The fol lowing sect i o n c ontain s inform ation abou t the initial operati on of the X PSM F2 DO 8 01 safety remot e o utput modul e.
Appl icat ion and Fu nction 33003405 07/20 07 25 Applica tion Overvi ew The XPSMF2DO801 safet y remote output modu l e is cer t i fied to t he f ol l owing standar ds: l SIL 3, accor ding to IEC 61508.
Ap plic atio n and Fun ction 26 33003405 07/2007 Function Overv iew This sect ion de scribes f un ct i ons o f the XPSMF2DO80 1 safety remote output module.
Appl icat ion and Fu nction 33003405 07/20 07 27 Sa fety- Rel ated Relay Outp ut s The XPSMF2DO801 safety r emot e output module has eight relay output s.
Ap plic atio n and Fun ction 28 33003405 07/2007 T he output con tacts ar e connected in pai rs via termi nal c onnectors, t he terminal s are number ed. The termin al pins on the fr ont pl ate of th e m odule have the same num bering sequenc e in order to p r ev ent co nfusing c onnections .
Appl icat ion and Fu nction 33003405 07/20 07 29 Cable Disconn ect i on In a Safety PL C network, areas are cove red using the Safe t y network. Theref ore, damage or di s connection of the comm unica t i ons cable may occu r. In the syst em below, the "X" repres ents a c able break between Sa fety PLC 2 and Safet y PLC 3.
Ap plic atio n and Fun ction 30 33003405 07/2007 Power Supply In ter rupt ion The fol lowi ng t able shows react ions t o t he changes in opera t i ng volt age: If po wer sup pl y is i nterr upted, all inpu t s and ou tputs disc ont i nue and return t o the o ff "sa f e" state .
Appl icat ion and Fu nction 33003405 07/20 07 31 Sho rt-Ci rcuit Charact eristic s of the Ou tp ut Channel s If a shor t-circ ui t occurs in an outpu t channel , the safety re m o te devic e s witches off the aff ected chan nel.
Ap plic atio n and Fun ction 32 33003405 07/2007 Replaci ng Faulty Modules If a safety remot e output de vice fail s, the foll owing rep lacement procedure is used : Testin g the Inputs and Outpu ts fo r Inter ference Voltage and Earth Faul ts Inad m i ssib le interf er e nce voltage can be measur ed with a universal tes t er .
Appl icat ion and Fu nction 33003405 07/20 07 33 Mainte nance The XPSMF2DO801 safet y remot e output modu le i s desi gned f or indus tria l appli cati ons. All t he component s have a ver y high av ai l abil ity a nd are compl iant with the r equir ements of IEC 615 08 for PF D and PFH in a ccordanc e with SI L 3.
Ap plic atio n and Fun ction 34 33003405 07/2007 Offl ine Pro of- Test Overv iew The off line pr oof-test rec ognizes danger ous concealed fau lts that woul d affect the saf e functi on of the pla nt. S afety sys tems have to be sub j ec t ed t o an offline proof t es t i n int ervals of 10 year s.
33003405 07/20 07 35 3 Eq uipmen t Desc ript ion At a G lance Overvi ew This chapter c ontains the equ ipment descri ptio n o f XPSMF2DO801 safety remot e output mod ule.
Eq uipm ent Des crip tio n 36 33003405 07/2007 Housing El ements Front View The fol lowi ng image shows the va r i ous elements of t he front panel of X PSM F2 DO 8 01 safety remot e o utput modul e: E lements of the fr ont panel : No .
Eq uipm ent Des crip tio n 33003405 07/20 07 37 Top Vi ew The followi ng image shows the ele ments of the top panel : Botto m Vi e w The followi ng image shows the ele ments of the bott om pa nel: 13 .
Eq uipm ent Des crip tio n 38 33003405 07/2007 Back Panel The fol lowing image sh ows elements of the bac k panel: DIN ra i l recess Qui ck r elea se clip.
Eq uipm ent Des crip tio n 33003405 07/20 07 39 Reset Button Overvi ew The device is equippe d wi th a reset butt on. The res et button is use d if t he PC connect i o n passwor d is lost. Using Reset Butto n You can acc ess the pu shbutto n throug h a small roun d opening on the upper side of the h ousing, a bout 40.
Eq uipm ent Des crip tio n 40 33003405 07/2007 Communication Overv iew The Saf ety PLCs and remote ou tput devi ces com municat e with each other a nd the P C ov er Et h er ne t using SafeEt hernet proto c ol . The Safe t y PLCs com munica t e wi th each other and wit h a PC t hr o ugh a s tar or li near Ether net layout .
Eq uipm ent Des crip tio n 33003405 07/20 07 41 The followi ng scheme shows a SafeEthe r net networking ex ample: XPSM FPS01 XPS- MF Tele mecan ique 24V DC RUN ERROR PROG FO RCE FAULT OSL BL HIMA HIM .
Eq uipm ent Des crip tio n 42 33003405 07/2007 The fol lowi ng i s a Eth er ne t cable connect ion diag ram: Connect or pairs and cab l e di stance s: Num ber Num ber of p lug co nn ector pair s Ma xim um c able dist ance 1 2 100 m / 328.1 f t 2 2 100 m / 328.
Eq uipm ent Des crip tio n 33003405 07/20 07 43 When using spec ified cabl es and plug con nectors appro ved to 100 MHz, the maxim um cable d istance i s 10 0 m (328. 1 f t ) w i th a max imum of six connecto r pair s. A combinat i on of a p l ug an d a socket is conside red one pair.
Eq uipm ent Des crip tio n 44 33003405 07/2007 LEDs Overv iew The XPSMF2DO801 saf et y remot e o utput module LEDs: 24V DC RUN ERROR PRO G FORCE FA U L T OS L BL 1 10/ 100 Base T 10/1 00Bas eT 2 HIMA .
Eq uipm ent Des crip tio n 33003405 07/20 07 45 LED Descrip tion The followi ng tabl e describ es behavior s of the LEDs: LE D Color Stat us M ean ing Relay Contact Outp uts 1-8 Ora nge On An Outp ut s ignal is b eing sent .
Eq uipm ent Des crip tio n 46 33003405 07/2007 RJ 45 Gre en On Ful l dupl ex oper ati on. Flas h Coll isio n Off Half -dupl ex ope rat ion, no coll isio n Yel low On Con nect ion es tab lished Fla sh .
Eq uipm ent Des crip tio n 33003405 07/20 07 47 Wiring Eth ern et W iri ng Indust r i al sta ndard c ables can be subjec t e d to ext reme mechanic al stresses .
Eq uipm ent Des crip tio n 48 33003405 07/2007 Specifi ed Cables T he cables ar e s pecified by c ategory depending on th eir transm issi on and high- fr equency propert ies as fo llows: T he channel as a point -to-poin t transmiss ion path is define d as f ollows: T he higher the let ter, the gr eater the demand on th e t r a nsmission chan nel.
Eq uipm ent Des crip tio n 33003405 07/20 07 49 IP Addressing and System ID Overvi ew A transpare nt label provi ded with t he co ntroll er ca n be used to note t he IP addres s and syste m I D ( SRS, System-Rack- Sl o t) f ollowing a modifi cati on: IP_.
Eq uipm ent Des crip tio n 50 33003405 07/2007 Saf eEthe rne t Overv iew This sect i o n provides infor mation about Saf e Ethernet pr ot ocol and OSI mode l.
Eq uipm ent Des crip tio n 33003405 07/20 07 51 Theref or e , only one network f or safet y and non-saf ety dat a transf er is neces sary. SafeEth ernet can be fitt ed to existing E thernet net wo rks wit h adjus t a bl e network profi les.
Eq uipm ent Des crip tio n 52 33003405 07/2007 Operati on Parameter s of the Ether net Inter faces Up t o COM OS v ersion 8. 32 al l Et hernet port s o f the i ntegr ated Et hernet sw itches h ave the.
Eq uipm ent Des crip tio n 33003405 07/20 07 53 Connecti ons for SafeEt hernet/ Network i ng Examples For the networking vi a Saf e Ethernet pr otocol , the d evices a r e eq uipped - depen ding on the des i gn - with two connec tions arr anged on the lower si de panel of the case.
Eq uipm ent Des crip tio n 54 33003405 07/2007 OSI model T he m o del divides t he funct ions of a protoc ol i nt o a ser ies of layer s known as a ’pr otocol stack’ (e.g., TCP/I P stack) . Lower lay er s ar e implement ed in hardwa re, whil e hi gher laye r s are used in soft ware.
Eq uipm ent Des crip tio n 33003405 07/20 07 55 The foll owing ta ble descr ibes the se ven OSI layers (bo t t om-top): Num ber L aye r Da ta D escr ip tion Medi a Laye rs 1 Ph ysica l layer Medi a, Signa l, an d B inary Trans missi on Bi t s Def ine s all e lect rical a nd phy sica l spec ific ation s for th e devi ces.
Eq uipm ent Des crip tio n 56 33003405 07/2007 Operati ng Conditions Overv iew The XPSMF2DO801 saf et y rem ote outp ut module has been developed i n com pliance with the requir ements of the followin.
Eq uipm ent Des crip tio n 33003405 07/20 07 57 Mech anical Con dit ion s The most impor t a nt test and limit v alues for me chanical condit ions are l isted in the followi ng t a bl e : EMC Conditi .
Eq uipm ent Des crip tio n 58 33003405 07/2007 Voltage Supply T he most i mporta nt tests and l i mit val ues for the vol tage su pply of t he equipment are li sted in t he followi ng t ab l e: IE C /.
Eq uipm ent Des crip tio n 33003405 07/20 07 59 Techni cal Character istics Mech anical Data Power Su pply Connect o r s 1 Power Su pply Connect o r s 2 Signal Line Connectors 1 Conn ection diamete rs, s ingle lead con nectio n Wi t h out lea d end sl eeve s Sol id 0.
Eq uipm ent Des crip tio n 60 33003405 07/2007 S ignal Line Connec t o rs 2 S trippin g Length a nd Torque Technical Data T he XPSM F 2DO801 safety remote outp ut dev i ce techn ical data are pr ese n.
Eq uipm ent Des crip tio n 33003405 07/20 07 61 Relay Outputs Supply Vol tage The XPSMF2DO801 safety remot e output devi ce is a single vol tage syst em.
Eq uipm ent Des crip tio n 62 33003405 07/2007 Additional I tems Overv iew This sectio n l ists addi tional it ems that can be used wit h or al ongside the XPS M F2D O 801 s af et y rem ote out p ut de vi ce.
Eq uipm ent Des crip tio n 33003405 07/20 07 63 l Human Machi ne Inter face Devi ces (to i ncrease saf ety aware ness) l Pushbut tons and Pilo t Lamps l Beacons l Sir ens l Mag elis Di splays (See Operat or Di alog sect ion of the Essent i a l Gui de f or m ore in f or mation.
Eq uipm ent Des crip tio n 64 33003405 07/2007.
33003405 07/20 07 65 Ap pend ices At a G lance Overvi ew This chapter contai ns error co des and examples of wi r ing diag rams. Wha t' s in th is Appendix ? The appendi x contains th e f ollowin.
Ap pend ice s 66 33003405 07/2007.
33003405 07/20 07 67 A Co nnec tion Dia gram s, E xam ples of A ppli cat ion, and Err or Codes At a G lance Overvi ew This chapter contai ns connecti on diagr ams, exam ples of app licati on, and er ror cod es.
Bri ef de scr ipt ion o f the fu ncti onal devi ces 68 33003405 07/2007 Error Code s Descript ion o f Error Codes The err or co des l i sted in this sect ion appear in XPSMFWIN pr ogramming env ir onm en t. The fol lowi ng table desc ribes er r o r codes of relay ou tputs: Sy stem si g n al R/W Mean ing Modu le.
Br ief d escr iptio n of the f unc tion al de vices 33003405 07/20 07 69 DO[xx].E rro r Code [ BYTE ] W er ror code s of the di gital outp ut ch annels 0x01 0x04 0x10 0x20 0x08 0 er ror in digit al out put m odul e erro r re adin g ba ck th e di gital out put s error read i ng back relay [x].
Bri ef de scr ipt ion o f the fu ncti onal devi ces 70 33003405 07/2007 Wiring Examples SafeEthe rnet- Protocol and Ethernet W iring Example The fol lowi ng s cheme shows an exampl e o f Et h ernet and SafeEt hernet proto col net w ork ing : E lements of the net work No.
Br ief d escr iptio n of the f unc tion al de vices 33003405 07/20 07 71 The above appl i c ation shows the co m mun ication between a Saf et y PLC and a Premium PLC over Et hernet ( Modbus TCP/ I P protocol ) and Ethernet using SafeEth ernet pr otocol.
Bri ef de scr ipt ion o f the fu ncti onal devi ces 72 33003405 07/2007 SafeEthe rnet Wiring Exampl e The followi ng scheme shows a n example o f SafeEth ernet pr o t oc ol and M odbus prot ocols ne t.
Br ief d escr iptio n of the f unc tion al de vices 33003405 07/20 07 73 Configur a tion of Ethernet Inte rfaces Communi cation Se ttin gs For s et t ing the communic ation paramet er s proceed a s foll ows: Step Action 1 O pen t he Extende d tab. 2I n t h e Sp eed Mo de l ist, sele ct A utone g .
Bri ef de scr ipt ion o f the fu ncti onal devi ces 74 33003405 07/2007 Port Setting s The port set tings of the integra t ed swit ch can be parameteri zed indi vidual ly from COM OS version > 8.32 and XPSMF WIN Hardware Managemen t ver sion > 7.
Br ief d escr iptio n of the f unc tion al de vices 33003405 07/20 07 75 The followi ng t a ble contain s t he parameter des cr i ptions: Acti vation of Se ttin gs Paramete r s ar e set i n the COM window of t he Har dwar e Management screen.
Bri ef de scr ipt ion o f the fu ncti onal devi ces 76 33003405 07/2007.
33003405 07/20 07 77 Gl o s sary AWG amer ican wire gage (wi r e diam eter ) COM communi cati on module CPU centr al pr ocessing uni t DI digi tal input DIO di gital in put/output DO digi tal output A.
Glossary 78 33003405 07/2007 EMC ele ct r omagnetic com pati bility FB fi eld b us FBD func t i onal block di agram FTT faul t t olerance time FTZ see FTT IEC i nter nation al el ectr otechni cal comm.
Glos sary 33003405 07/20 07 79 NSP non-saf ety-relat ed pr o tocol OLE object linking and embe dding OSI Mode l open sy stem i nterconnec tion model PELV prote c ti ve extr a low voltage PES progr am .
Glossary 80 33003405 07/2007 SELV saf et y ex tra low volt age SFC sequen tial f uncti on char t SIL saf ety i ntegr ity level (acco rding t o IEC 61508) SRS syst em-rack -slot TMO ti meout W wri te W.
C B A 33003405 07/20 07 81 A addit ional items, 62 air cir culat ion, 15 appli cati on, 2 5 B bloc k diagram, 2 6 C cabl e disconnec t i on, 29 clim atic cond ition s, 56 com munication, 40 confi gura.
In de x 82 33003405 07/2007 M mainten ance, 33 mechan ical con ditions, 57 mechan ical data, 59 Modbus TCP/IP , 53 mountin g the re m o te output mod ule, 14 O operat i n g conditi ons, 56 operat ion .
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