Benutzeranleitung / Produktwartung HE15UT des Produzenten Roberts Gorden
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W ARNING FOR Y OUR SAFETY If you smell g as: 1 . Open windo ws. 2. DO NO T try to light an y appliance. 3. DO NO T use electrical s witches. 4. DO NO T use any t elephone in your b uilding. 5. Extinguish any open f lame . 6. Leav e the build ing. 7 . Immediatel y call your local gas supplier af ter leaving the b uilding.
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T ABLE OF C ONTENTS SECTION 1: Heater Safety ................ .................... ........ 2 1 .1 Manpo w er Requirements ......................... ........... 2 1 .2 IP55 P rotection ........ .................... ................ ........ 2 1 .3 Saf et y Labels and Their Placement .
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TABLE OF FIGURES F igur e 1: Bot tom and Bac k Panel La bel Placement ........2 F igure 2: Control Side Label Placeme nt.. ................... ..... 3 F igure 3: Linear & Doub le Linear , Horiz ontal Mounts ...... 6 F igure 4: Linear & Double Linear , On e Side R eflector .
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1 of 73 P roduct Appr ov al ROBERTS GORDON ® appliances have been tested and CE certified as complying with the essential requirements of the Gas Appliance Directive, the Low V oltage Directive, the .
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 2 of 73 SECTION 1: HEATER SAFETY Y our Safety is Impor tant to Us! This symb ol is used thr oughout the man ual to notify you of possible f ire , electrical or burn hazar ds. Please pa y special at tention w hen rea ding and f ollo w ing the w arnings in these sections.
SECTION 1: H EAT ER S AFETY 3 of 73 Fi g ur e 2: Contr ol Side Label Placement Description P art Number Logo Label 91 03320 0 Wir ing Diagram Label 91 031404.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 4 of 73 SECTION 2: INSTALLE R R ESPONSIBILITY • T o install the heater , as w ell as the g as and electr ical supplies, in accor dance w ith applicable specif ications and codes .
SECTION 3: C LEARANCES T O C OMB USTIBLES 5 of 73 SECTION 3: CLEARANCES T O COMBUSTIB LES 3.1 R e q uired Clearan ces to Comb ustibles Clearance s are the r equired dista nces that comb ustible objects must be a w ay fr om the heater t o pre v ent f ire hazar ds.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 6 of 73 3.2 Cleara nces Data - Linear and Double Li near NOTE: 1 . All dimensions ar e fro m the surf aces of all tubes , couplings , t ees, elbo w s and crosses. 2. Clear ances B, C and D can be reduc ed by 50% af ter 750 0 mm of tubing do w nstream from the burner .
SECTION 3: C LEARANCES T O C OMB USTIBLES 7 of 73 NOTE: 1 . All dimensions ar e fro m the surf aces of all tubes , couplings , t ees, elbo w s and crosses. 2. Clearances B , C and D can be reduced b y 50% af ter 7500 mm of tubing do w nstream from the burner .
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 8 of 73 3.3 Cleara nces Data - U-T ube NOTE: 1 . All dimensions ar e fro m the surf aces of all tubes , couplings , t ees, elbo w s and crosses. 2. Clearances B , C and D can be reduc ed b y 50% af ter 7500 mm of tu bing do w nstr eam from the burner .
SECTION 3: C LEARANCES T O C OMB USTIBLES 9 of 73 NOTE: 1 . All dimensions ar e fro m the surf aces of all tubes , couplings , t ees, elbo w s and crosses. 2. Clearances B , C and D can be reduced b y 50% af ter 7500 mm of tubing do w nstream from the burner .
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 1 0 of 73 SECTION 4: MAJOR COMPONENT DESCRIPTIONS Burner (sho wn w ith T ube Gask et) Must be installed w ith the flam e obser v ation w indo w f acing do w n. Refl ec to r (Aluminium or Stainless St eel) Alt er nat e o v erlap as sho w n on o v er v ie w .
SECTION 5: G ENER AL S USPENSION D ETAILS 1 1 of 73 SECTION 5: GENERAL SUSPENSION DETAILS T o ensure y our safety , and comply w ith the t er ms of the w arr anty , all units must be inst alled in accor dance w ith these instr uctions. The g as or the electr ical supply lines must not be used to suppor t the heat er .
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 12 o f 7 3 Fi g ur e 1 7: Critical Han g er Placement * Allows f or ther mal e xpansion of syst em. Hanger Side View F ront Vie w Hanger Bow Shac kle I-Beam I-Beam Beam Clamp Bow Shackle Anchor Concrete Beam Locknut W asher Scre w Hook min.
SECTION 6: L INEAR & D OUBLE L INEAR H EATER I NSTALLATION 1 3 of 73 SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION The f igures in this section pro v ide a genera l o v er v ie w of component pla cement in a L inear and Dou ble L inear sy stem.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 14 o f 7 3 Fi g ur e 1 8 : Linear General A ssembly O verview V ent Cap or Bird Screen Outside Wall F an Tube Reflector Reflector End Ca.
SECTION 6: L INEAR & D OUBLE L INEAR H EATER I NSTALLATION 1 5 of 73 Fi g ur e 1 9: Linear L ay out Ov erview Model HE1 5ST HE20ST HE25S T HE30ST HE35S T HE40S T HE45ST HE50ST Refl ec tor O v erlap (appro x.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 16 o f 7 3 6.2 Double Linear Standar d Parts List * PV C coating must be remo ved pr ior to inst allation. ** If an IP55 pr otect ed fan is requir ed, this fan r eplaces 0726000 1, 07260002, or 0726 0003.
SECTION 6: L INEAR & D OUBLE L INEAR H EATER I NSTALLATION 1 7 of 73 Fi g ur e 20: Double Linear Gener al Assemb ly O verview V ent C ap or Bird Scr een F resh Air Supply 1 200 mm appro x.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 18 o f 7 3 Fi g ur e 21: Double Linear La yout O verview Model HE30DL HE40DL HE50DL HE60DL HE70DL Refl ec tor O v erlap (appro x.
SECTION 6: L INEAR & D OUBLE L INEAR H EATER I NSTALLATION 1 9 of 73 Step 6.3 Bur ner T ube Installation Step 6.4 Couplin g and T ube Assemb ly Bow Shac kle Burner T ube Hanger 2290 mm ± 250 mm Note: T ubing requir es a downwar d slope of 1 3 mm per 6000 mm aw a y from b urner .
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 20 of 73 Step 6.4.1 Couplin g and T ube A ssembly (Continued) Step 6.4.2 Couplin g and T ube A ssembly (Continued) Incorr ect Slide Bar position Corr ect Slide Bar dimensions ± 50 mm Drive slide bar until tight.
SECTION 6: L INEAR & D OUBLE L INEAR H EATER I NSTALLATION 21 of 73 Step 6.5 T ube Clamp P acka g e Installation Description Part Number T ube Clamp P acka g e0 1 3 1 8 90 1 T ube Clamp 0 1 39680 .
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 22 of 73 Step 6.6 R eflect or Installation W ARNING F ire Hazar d Support ref lector with r eflect or hanger and support strap. Ref lector m ust not t ouch t ube. Failur e to f ollow these instr uctions can result in death, injur y or pr operty damage .
SECTION 6: L INEAR & D OUBLE L INEAR H EATER I NSTALLATION 23 of 73 Step 6. 6.1 Ref lector , U-clip and R eflect or Suppor t Installation The pict orial dr a w ings of the heater co nstruction in Section 6 ar e schematic only and pr o v i de a general guideline of w here hanger s, r eflect or suppor ts and u-clips are t o be installed.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 24 of 73 Step 6.7 Doub le Linear T ee Installation (F or Double Linear Heat ers Onl y) Te e Coupling Coupling F an T ube F an T ube W el.
SECTION 7: U- TUB E H EATER I NSTALLATION 25 of 73 SECTION 7: U-TUBE HEAT ER INSTALLATION The f igures in this section pro v ide a genera l o v er v ie w of component pl acement in a u-tube s yst em. The location of some components such as supp or ts and couplings is crucial for pr oper installa tion.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 26 of 73 *PV C coating must be remo ved prior to installation. ** If an IP55 prot ected fan is r equired, this fan replaces 0726000 1, 07260002, or 0726000 3. ***Some models may recei ve S-hoo ks (P/N 91907302) or spring hooks (P/N 91 903300), rather than bow shackles.
SECTION 7: U- TUB E H EATER I NSTALLATION 27 of 73 Fi g ur e 22: BLA CKHEA T ® HE U-tube A ssembl y Ov erview 200 mm Maximum Coupling U-clips Reflector End Caps 180° U-tube 460 mm Center to Center F.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 28 of 73 Fi g ur e 23: BLA CKHEA T ® HE U-tube Lay out Ov erview Model HE1 5UT HE20UT HE25UT HE30UT HE35UT HE40UT HE45UT HE50UT Refl e cto r O v e rlap (appro x.
SECTION 7: U- TUB E H EATER I NSTALLATION 29 of 73 Step 7 .2 U-tube Ha n g er Placement Step 7 .3 Burner T ube and Fan T ube Installation 2290 mm ± 250 mm See Assembly Draw ing Fir st T ube and Ref lector Hanger Bow Shackle T ube and Reflect or Hanger Suspension Chain Optional Hanging Conf iguration W ashers Bolt (T orque: 1 3.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 30 of 73 Step 7 .3.1 T ube Clamp P acka g e Installation Step 7 .4 U-t ube Support Brac k et Asse mbl y Installation T ube Clamp Bolt Lock W asher Nut (T orque: 13.
SECTION 7: U- TUB E H EATER I NSTALLATION 31 of 73 Step 7 .5 Couplin g and T ube As sembl y Step 7 .5.1 Couplin g and T ube A ssembl y (Continued) T ube T ube Orient coupling so that the impact bloc k.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 32 of 73 Step 7 .6 T ube Installation Step 7 .7 U-tube Installation T ube Coupling W eld Spot Coupling U-tube U-tube Suppor t Brac ket A.
SECTION 7: U- TUB E H EATER I NSTALLATION 33 of 73 Step 7 . 8 Ref lector Installation W ARNING F ire Hazar d Support ref lector with r eflect or hanger and support strap. Ref lector m ust not t ouch t ube. Failur e to f ollow these instr uctions can result in death, injur y or pr operty damage .
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 34 of 73 Step 7 . 8 .1 Ref lector , U-c lip and Ref lector Support Installation The pict orial dr a w ings of the heater construction in Section 6 ar e schematic only and pr o v ide a ge neral guideline of w here hanger s, r eflect or suppor ts and u-clips are t o be installed.
SECTION 8 : M ULTIBUR NER C ONFIGUR ATION & I NSTALLATION 35 of 73 SECTION 8 : MULTIBUR NER C ONF IGURATION & INSTALLATION 8 .1 Initial A ssembl y See P age 1 3, Section 6 for linear heater asse mbly instru ctions. See P age 25, Section 7 f or u-tube heat er assembly instru ctions.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 36 of 73 Fi g ur e 25: T ypical Manif old L a y out (Linear and U-T ube Conf i g uration) *T ypical F an Arrangement 1 50 mm Hanger 1 50.
SECTION 9: B URNER & F AN I NSTALLATION 37 of 73 SECTION 9: BURNER & FAN INSTALLATION Step 9.1 Bur ner Installation Step 9. 2 Standard F an Assembl y Lock W asher Gasket Bolt (T orque: 1 3 .
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 38 of 73 9.3 IP55 Fan A ssembly 9.4 Linear & U-t ube F an Installation F an Assembl y V ent Adapt er Nut (T orque: 2 Nm 1 8 in lb) Note: Apply Silicone (Recommended) Install v ent adapter with clamp in the up position.
SECTION 9: B URNER & F AN I NSTALLATION 39 of 73 Step 9.5 Doub le Linear F an Installation Step 9.5.1 Doub le Linear Fan Installation (Contin ued) Te e F an Assembl y Tight en securely until tube cannot be remo ved.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 40 of 73 Step 9.6 Mult ibur ner 8 3/90 B WLG Fan A ssembly (Hor izontal and V ertical Outlets) Step 9.
SECTION 1 0: O PTIONAL H EATER A CCESSOR IES 41 of 73 SECTION 1 0: OPTIONAL HEATER A CCESSORIES W ARNING Cut/Pinch Hazar d W ear protectiv e g ear during installation, operation and service. Edges are shar p. Failur e to f ollow these instr uctions can result in injury .
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 42 of 73 1 0.1 R eflect or Side Extension Installatio n Step 1 0.1 .1 Brac ket Installation Step 1 0.1 .2 Side R ef lector Instal lation Reflector Side Extension Bracket (2 per reflector) Use additional supports in high air movement applications.
SECTION 1 0: O PTIONAL H EATER A CCESSOR IES 43 of 73 1 0.2 U-T ube Co ver I nstallation The pac k age contai ns t w o ref lector joint pieces (P/ N 0275090 1), one 8' ref lect or and 1 8 x #8 sheet metal scr e w s. Install the u-tu be co v er using the f ollo w ing p rocedu re .
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 44 of 73 1 0.3 Decor ativ e Grille Installation Step 1 0.3.1 Grille Installation Step 1 0.
SECTION 1 0: O PTIONAL H EATER A CCESSOR IES 45 of 73 1 0.4 P rot ective Gr ille Installation Step 1 0.4.1 Silicone Cap Installation Step 1 0.4.2 Grille End Cap Installation Step 1 0.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 46 of 73 1 0.5 Sports Hall Guard Installation Step 1 0.5.1 Grille Installation Step 1 0.
SECTION 1 0: O PTIONAL H EATER A CCESSOR IES 47 of 73 1 0.6 Under shield Installation 1 0.6.1 Han g er Installation 1 0.6.2 Undershield Installation 1 0.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 48 of 73 1 0.7 W all Mountin g Install w all mou nting brac kets at the height sho w n in the la yout dra w ing pro v ided by the estimator .
SECTION 1 1: V EN TING AND F RESH A IR S UPPLY 49 of 73 SECTION 1 1 : V ENTING AND F RESH A IR SUPPLY 1 1 .1 T ype C 12 , C 32 & C 62 Appliance Ro om Sealed The heat er s are desig ned to be installed as r oom sealed appliances . The flue a nd air intak e are run as separat e pipes t o the special concentric w all or roof t er minal.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 50 of 73 Fi g ur e 29: Indi vidual Flue Connectio n Detail Fi g ur e 30: Flue Connection Dimensions 1 1 .6 Outside Combustion A ir Supply Clean air m ust be duct ed into th e b ur ner bo x thro ugh the 1 00 mm diam eter spigot on the back of the burner box.
SECTION 1 1: V EN TING AND F RESH A IR S UPPLY 51 of 73 Fi g ur e 31: A ir Supply w ith Flue Confi g ur ations 1 1 .7 Common Duct When u sing a common air inlet duct , al w ay s ensur e that the area of the common air inlet duct represents the area of all air ducts.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 52 of 73 SECTION 1 2: GAS PI PING It is impor tant t hat the g as supply pipe and electr ical connections do not support any of the heat er’ s w eight. Installati on pipes should be f itt ed in accor dance w ith National Sta ndards .
SECTION 1 2: G AS P IPI NG 53 of 73 Fi g ur e 32: Gas Connection w ith Stainless St eel Flex Co nnector Sh u t-Of f V alve (incl u ded with g as hose) m u st b e parallel t o bu r ner gas inlet. The 8 0 mm displacement shown is f or the cold condition.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 54 of 73 SECTION 1 3 : W IRING Connect to the electrical suppl y using the po w er w ir e coming out of the w ir e gland v ia a locally mount ed IP55 prot ected double pole fused s w itch ha v ing a minimum disconnectio n of 3 mm on each pole.
SECTION 1 3: W IRING 55 of 73 1 3.2 T ypical Exter nal W irin g Dia g r am (Double Linear Option 1) 1 3.3 T ypical Exter nal W irin g Dia g r am (Double Linear Option 2) 1 3.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 56 of 73 1 3.5 Internal Wir in g Dia g ra m.
SECTION 1 4: O PER ATION 57 of 73 SECTION 1 4: OPERATION Fi g ur e 33: Se q uence of Oper ation Char t NO TE: If the heat er operat es f or more than 24 hour s continuously , the igniti on module w ill automatically recy c le the burner to ensur e that all safety functions are still in w orking condition.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 58 of 73 1 4.1 .2 Heater Loc kout Indicator b y V olt F ree Connecto r A v olt free contact r elay is closed w hich enables the ROBER TS GORDON ® controller , BMS sy stem, etc. to indicat e the heat er that has f ailed.
SECTION 1 5: S ERVI CING I NSTRUCTIONS 59 of 73 SECTION 1 5: SER VICING INSTRUCTIONS IMPOR T ANT: Ne v er use the heat er as a suppor t for ladder s or other acce ss equipment. Al w a ys t e st f or gas soundness w ith a suitab le detection f luid af ter completing any ser v icing or e xch ange of g as carr y ing component.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 60 of 73 1 5.3.1 Electrode Fi g ur e 34: Burner Cup P osition 1 5.3.2 Burner Head/Inject or Jet When t he co v er is r emo v ed complet ely , the b urner assembly is exposed. Unscr e w the burner cup .
SECTION 1 5: S ERVI CING I NSTRUCTIONS 61 of 73 V ent Pipe V enting must be intact. Using a flashlight , look for obstructions, cracks on the pipe, gaps in the sealed areas or corrosion. The ar ea must be fr ee of dir t and dust. Rem o v e an y carbon deposits or scale using a w ire brush.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 62 of 73 SEC TION 16: T R OUBLESHOOTING D ANGER Electrical Shoc k Hazard Disconnect electric bef ore service . Heater m ust be properl y grounded. Failur e to f ollow these instr uctions can result in death or electrical shoc k.
SECTION 1 6: T ROUB LESHOOTING 63 of 73 1 6.1 T r oubleshootin g Flow Chart (Linear , Double Line ar and U-T ube) N o N o N o Ye s N o Ye s Ye s N o N o N o N o N o Ye s N o N o Ye s Ye s Ye s Ye s N o Ye s Ye s Ye s Ye s N o Replace ignition mod u le.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 64 of 73 T roub leshootin g Flow Ch art (Linear , Double Linear and U-T ube).
SECTION 1 6: T ROUB LESHOOTING 65 of 73 1 6.2 T r oubleshootin g Flow Chart (Multibur ner) Ref er to contr ol panel IOS man u al f or tro ub leshooting.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 66 of 73 T roub leshootin g Flow Chart (Multibur ner).
SECTION 1 6: T ROUB LESHOOTING 67 of 73 1 6.3 Manifold Gas P ressur e Settin g 0 1 2 3 4 5 6 1 2 3 4 5 6 0 1 2 3 4 5 6 1 2 3 4 5 6 M an om e t er 4 RELA Y 3 (14) (12) 2 (A1) 1(-) (A2) 5(+) C ombust i o n C h a mb er C o n t r o l C h a mb er Go v er nor (o rif ice) pressure w hile burner is r unning .
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 68 of 73 SECTION 1 7 : R EPLACEMENT P AR TS Carbon Mono xide Hazard W ARNING Use only genuine R OBERTS GORDON ® replacement parts per this installation, operation and service manual.
SECTION 1 7: R EPLACEMENT P ARTS 69 of 73 * See P age 70, Section 1 7 .1 . Item Description P ar t Number Item Description P art Number A A utomatic C ontrol Unit 90438702 P Gasket 1/2 " OD x 1/4.
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 70 of 73 1 7 .1 R eplacement Pac ka g es 1 7 .1 .1 Scre w and Gasket R eplacement P acka g e (P/N 03360 0 05) 1 7 .1 .2 View er W indow R eplacement Pa cka g e (P/N 03360 0 04) 1 7 .1 .3 Door Gasket R eplacement P acka g e (P/N 033600 02) 1 7 .
SECTION 1 8 : S PECIF ICATIONS 71 of 73 SECTION 1 8 : SPECIFICATIONS 1 8 .1 Material Specif ications 1 8 .1 .1 Combustion and T ubes 1 00 mm dia. 1 6 gauge hea t tr eated alu minised mild steel. 1 8 .1 .2 Ref lector s NS3 H1 4 aluminium or 1 .40 1 6 2R stainless steel (option).
B LAC KHEAT ® HE I NSTALLATION O PERATION AND S ERVICE M ANUAL 72 of 73 1 8 .6 Linear Heater HE15ST HE20ST HE25ST HE30ST HE35ST HE40ST HE45ST HE50ST Input - Gross (kW) 1 5 20 25 30 35 40 45 50/ 51 Input - Net (kW) 13.
SECTION 1 8 : S PECIF ICATIONS 73 of 73 1 8 .9 Burner Specif ications Fi g ur e 35: BLA CKHEA T ® HE Linear and U-tube Specif ications 1 8 .9.1 Standard Burner Specif ications **Based on Gross C aloric V alue.
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Infrar ed Heating Maintain c lear ance t o the si de and c lear ance belo w the heat er fr om v ehic les and comb ustib le mat erials. www .rg-inc.com Printed in U .S.A. P/ N 9103791 2 Rev . H At tach this infor mation to a wall near the R OBERTS GORDON ® heater .
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