Benutzeranleitung / Produktwartung 0030B des Produzenten Raypak
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Catalog No.: 2100.50V Effective: 04-01-04 Replaces: 01-01-03 P/N 240488 THIS MANUAL SHOULD BE MAINTAINED IN LEGIBLE CONDI- TION AND KEPT ADJACENT TO THE BOILER OR IN A SAFE PLACE FOR FUTURE REFERENCE.
CALIFORNIA PROPOSITION 65 WARNING: This product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. These instructions are provided to assure the proper installation and operation of Raypak boilers.
Follow the installation instructions furnished with the vent damper package. The plug-in connector can also be used with power venters. Refer to the specific installation instructions supplied by the power vent manufacturer. SPECIFICATIONS AND DIMENSIONS 3 Fig.
3. INSTALLATION PROCEDURES CODE REQUIREMENTS Installation must be in accordance with local codes , or, in the absence of local codes, with the latest editions of the National Fuel Gas Code , ANSI Z223.1 , and the National Electrical Code , ANSI/NFPA 70.
2 ) When the boiler is installed in a confined space such as a utility room or closet (Models 0030,0042 and 0066 only), where all air is supplied from inside the building, the boiler room must be provided with two openings, each one having a minimum net free area, in square inches as follows: Model Sq.
The weight of the vent stack or chimney must not rest on the boiler's drafthood. Support must be provided in compliance with applicable codes. The boiler top and drafthood must be readily removable for maintenance and inspection. Vent pipe should be adequately supported to maintain proper clearances from combustible construc- tion.
7 At the time of removal of an existing boiler, the following steps shall be followed with each appliance remaining connected to the common venting system placed in operation, while the other appliances remain- ing connected to the common venting system are not in operation.
1K 1K1 1K2 D80 MOTOR N.C. END SWITCH N.O. 1K3 C. 4 32 1 YELLOW BLUE BLACK ORANGE CABLE 8 MOUNTING On vertical vents, the vent damper may be mounted with the actuator in any position. On horizontal vents, do not mount the actuator either directly above or directly below the vent pipe; mount the vent damper actuator to the side of the vent.
SS R 2 SS 2 ES R SC R 1 M 2 3 4 1 JUMPER GV 24 V AC TR HL L L 12 120 V AC 60Hz TH 1 9 NOTE: To place vent damper in the open position to allow burner operation: Turn the power off. Turn the damper blade to fully open position (arrow facing same direction as vent pipe).
CONNECTION DIAGRAM 10.
The gas valve is provided with pressure taps to measure gas pressure upstream of the gas valve and downstream which is the same as the manifold pres- sure. WATER CONNECTIONS & SYSTEM PIPING The pipe size for water connections is shown on page 3. Typical piping systems are shown on pages 12 to 14.
Systems with multiple zones may require an additional circulator. Consult manufacturer's data for valve pressure drops. When an indirect water heating system is used, it is recommended that a separate circulator be installed to meet the required flow and pressure drop conditions of the indirect water heater.
13 ZONE HEATING WITH INDIRECT DOMESTIC HOT WATER SUPPLY Fig.# 8998.1 ZONE VALVES HEATING UNITS FEED VALVE COLD WATER INLET CIRCULATOR PIPE PRESSURE RELIEF VALVE TO DRAIN DIAPHRAGM EXPANSION TANK AIR S.
14 MULTIPLE ZONES WITH CIRCULATORS MULTIPLE ZONES WITH ZONE VALVES AIR SCOOP AIR VENT 12" MAX. AIR VENT AIR SCOOP COLD WATER INLET FEED VALVE PIPE PRESSURE RELIEF VALVE TO DRAIN DIAPHRAGM EXPANSI.
15 WIRING DIAGRAM KEY Fig.# 8096.2 The room thermostat should be installed in accordance with the manufacturer's instructions. The thermostat heat anticipator should be set at 1.0 ampere (automatic ignition) and 0.60 ampere (standing pilot) for single- zone installations.
16 WIRING DIAGRAM KEY.
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WIRING DIAGRAM: Single-Zone Taco Valve WIRING DIAGRAM: Dual-Zone Taco Valve WIRING DIAGRAM: Dual-Zone Honeywell Valve NOTE: Maximum three (3) zone valves per one (1) 40 VA transformer. NOTE: Maximum five (5) zone valves per one (1) 40 VA Transformer. Fig.
WIRING DIAGRAM: System with (3) Zone Pumps NOTE: Check VA rating of each relay coil. Total load must not exceed VA rating of transformer. Fig. #2232e Fig.
21 WIRING DIAGRAM: Primary/Secondary Pumping System Honeywell Zone Valve Fig. #2223.2e.
WIRING DIAGRAM: Standing Pilot With Low Water Cut-off Device Fig. # 2223.1e Note : Low water cut-off (LWCO) and system switch supplied by others. WIRING DIAGRAM: IID Units With Low Water Cut-off Device Note : Low water cut-off (LWCO) and system switch supplied by others.
4. SERVICING PROCEDURES GENERAL LOCATION OF CONTROLS Fast- Response Temperature Sensor CONTROL BOX COMPONENT LOCATIONS MODELS 135 & 180 2-Stage Controller Relay Fig.
24 START-UP PROCEDURES Lighting the Boiler Safe-lighting and other performance criteria were met with the gas manifold and control assembly provided on the boiler when the boiler underwent tests specified in ANSI-Z21.13a 1983 Standard. CAUTION: Propane gas is heavier than air and sinks to the ground.
25 10 . Turn on all electrical power to the boiler. 11. Set the thermostat to the desired setting. TO TURN OFF GAS TO THE BOILER: (Models 90, 135 & 180) 1. Set the thermostat to the lowest setting. 2. Turn off all electrical power to the boiler 3.
26 FOR INTERMITTENT IGNITION (IID) WITH HONEY- WELL OR ROBERTSHAW GAS VALVE (All Models) 1. STOP! Read the safety information above. 2. Set the thermostat to the lowest setting. 3. Turn off all electrical power to the appliance. 4. This boiler is equipped with an ignition device which automatically lights the pilot.
3 2 1 S E T P I L O T O N O F F PILOT ADJ PILOT KEY CAUTION: Should overheating occur or the gas supply fails to shut-off, DO NOT turn off or disconnect the electrical supply to the pump. Instead, shut-off the gas supply at a location external to the boiler.
Fig. #8964 PILOT BURNER FLAME (STANDING PILOT UNITS) INSPECTION PROCEDURES To be performed the first and third month after initial start up and then on an annual basis. If problems are found, refer to Troubleshooting Guide for additional direc- tions.
LOW WATER CUT-OFF WHEN INSTALLED The low water cut-off automatically shuts down burner whenever water level drops below probe. 90 second time delay prevents premature lockout due to temporary conditions such as power failure or air pock- ets. Flush float type devices at beginning of each heating season.
6. Remove combustion chamber clips at the four corners of the heat exchanger. 7. Lift heat exchanger straight up using caution not to damage refractory. HEAT EXCHANGER RE-ASSEMBLY 1. Heat exchanger water header O-rings should be replaced with new ones.
TROUBLESHOOTING GUIDE IMPORTANT NOTICE These instructions are primarily intended for the use of qualified personnel specifically trained and experienced in the installation of this type of heating equipment and related system components. Installation and service personnel may be required by some states to be licensed.
10) Before module goes into a lock-out, check voltage across MV and MV/ PV. If no 24V is present, replace module. If 24V is present, replace gas valve. 1) Adjust inlet gas pressure as shown on rating plate. 2) Clean pilot orifice. 3) Replace thermocouple.
ADJUSTMENT/REPLACEMENT OF COMPONENTS DANGER - SHOCK HAZARD Make sure electrical power to the boiler is disconnect- ed to avoid potential serious injury or damage to com- ponents. 1. Gas Valve Replacement a) Shut-off electrical power and gas supply to the boiler.
12 . 2-Stage Controller (Models 90, 135 & 180) a ) Shut-off electrical power to the boiler. b) Remove control cover screws and open con- trol compartment. c) The control is factory set at 160°F. To adjust to another setting, use a small screw driver and turn dial clockwise to lower the temperature or counter-clockwise to raise the setting.
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LIMITED P ARTS W ARRANTY RESIDENTIAL HEA TING BOILERS MODELS 42 TO 180 SCOPE: Raypak, Inc. (“Raypak”) warrants to the original owner that all parts of this boiler which are actually manufactured b.
Raypak, Inc. , 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 FAX (800) 872-9725 Raypak Canada LTD , 2805 Slough Street, Mississauga, Ontario, Canada L4T 1G2 (905) 677-7999 FAX (905) 677-8036 Litho in U.
Ein wichtiger Punkt beim Kauf des Geräts Raypak 0030B (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Raypak 0030B noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Raypak 0030B - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Raypak 0030B reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Raypak 0030B erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Raypak 0030B besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Raypak 0030B verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Raypak 0030B. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Raypak 0030B gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
