Benutzeranleitung / Produktwartung 330 des Produzenten Polaris
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A car d containing im port ant A TV s afet y inf orm ation s hould be att ached to t he owner ’s manual on the next page. If you cannot locate t his c ard, or if it has been rem oved, please call 1-800- 342-3764 f or ass ist ance.
1 WELC OME Thank you for purcha sing a Polaris vehic le, and welc ome to our world-w ide family of Polaris owner s. W e proudly produce a n exciting line of utility a nd rec rea tional produc ts.
2 Copyri ght 2007 Pol ar is Sal es I nc. All inf orma ti on cont ai ned w ithi n thi s publ ic at ion i s bas ed on t he la te st pr oduct i nfor mat ion at t he ti me of publi ca ti on.
3 TABLE OF CONTENTS KNOW YOUR VEH ICLE 5 ..................... SA FETY 6 ................................... FEA TURES AND CONTROL S 31 ............... OPER A TION 41 .............................. EMISSI ON CONTROL SYST EMS 59 ............ MAINTENANCE 60 .
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5 KNOW YOUR VEHICLE As the operator of the vehic le, you ar e responsible for your per sonal safe ty , the safety of other s, a nd the protection of our e nvironment. Read a nd understand your owne r ’ s manual, which include s valuable informa tion about all a spects of your vehicle , inc luding safe opera ting proce dures.
6 SAFE TY Operator S afety W ARNING Failur e to f ollow the war nings cont ained in t his manual c an result in serious injury or deat h. A Polar is A T V is not a toy and can be hazardous t o operat e. This vehicle handles differently than ot her vehic les, such as motorcycles and cars.
7 SAFE TY Operator S afety The following signa l words and symbols appe ar throughout this manual a nd on your A TV . Y our safe ty is involved when these words and symbols are use d.
8 SAFE TY Operator S afety W ARNING Serious injury or deat h can res ult if you do not follow thes e instr uct ions and proc edures, which are out lined in f urt her det ail within your owner ’ s manual. S Read this ma nual and a ll labels car efully , and follow the ope rating proce dures desc ribed.
9 SAFE TY Operator S afety S Always have th e A TV insp ected b y an aut hori zed P ol aris d ealer if it’ s been i nvolved i n an accident. S Neve r opera te on hills too stee p for the A TV or for your abilities. Pra ctice on sma ller hills befor e attempting la rge r hills.
10 SAFE TY Operator S afety S W et bra kes may have reduc ed stopping ability . T est your brake s afte r lea ving water . If nec essar y , apply them lightly seve ral times to a llow frict ion t o dry o ut t he pads . S Always chec k for obstacles or people behind the A TV before oper at- ing i n revers e.
11 SAFE TY Operator S afety W ARNING POTENTI AL HAZA RD Oper ating t his A T V wit hout proper inst ruct ion. WHA T CAN HAPPEN The r isk of an accident is great ly incr eased if the operat or does not know how to operat e the A TV pr operly in diff erent situat ions and on different types of t errain.
12 SAFE TY Operator S afety W ARNING POTENTI AL HAZA RD Carry ing a passenger on an AT V. WHA T CAN HAPPEN Carry ing a passenger great ly reduces t he operat or ’ s ability t o balance and contr ol t he A TV , which could caus e an accident and injury t o the operat or and/or pass enger .
13 SAFE TY Operator S afety W ARNING POTENTI AL HAZA RD Oper ating t his A T V on public str eets , roads or highways. WHA T CAN HAPPEN The A T V c ould collide with anot her vehic le. HOW TO A VOID THE HAZA RD Never oper ate t he A T V on any public st reet , r oad or highway , including dirt and gravel r oads.
14 SAFE TY Operator S afety W ARNING POTENTI AL HAZA RD Oper ating t he A T V af ter consuming alcohol or dr ugs. WHA T CAN HAPPEN Consumpt ion of alc ohol and/or drugs could ser iously aff ect operator judgment . Reac tion t ime m ay be slower and operat or balance and per cept ion could be affec ted.
15 SAFE TY Operator S afety W ARNING POTENTI AL HAZA RD Att empt ing wheelies, jumps and other stunt s. WHA T CAN HAPPEN Att empt ing st unt s incr eases the c hance of an ac cident , including an over tur n. HOW TO A VOID THE HAZA RD Never att empt wheelies, jumps, or ot her st unt s.
16 SAFE TY Operator S afety W ARNING POTENTI AL HAZA RD Removing hands from the handlebars or feet from the f ootr est s during operat ion. WHA T CAN HAPPEN Removing ev en one hand or f oot c an reduce abilit y t o cont rol t he vehicle or could cause loss of balance and ejec tion f rom the A T V .
17 SAFE TY Operator S afety W ARNING POTENTI AL HAZA RD Failu re to use extra caution w hen operat ing on exces sively r ough, slippery or loose ter rain. WHA T CAN HAPPEN Operatin g on excessive ly rough, s lippery or loose terr ain could caus e loss of tr acti on or loss of cont rol, which could r esult in an accident or overt urn.
18 SAFE TY Operator S afety W ARNING POTENTI AL HAZA RD Operat ing on exc essiv ely st eep hills. WHA T CAN HAPPEN The v ehicle may overtur n. HOW TO A VOID THE HAZA RD Never oper ate on hills t oo st eep f or t he A T V or f or your abilities. Never oper ate t he A T V on hills s teeper than 25 _ .
19 SAFE TY Operator S afety W ARNING POTENTI AL HAZA RD T raveling downhill improper ly . WHA T CAN HAPPEN Impr operly descending a hill could caus e loss of contr ol or overt urn. HOW TO A VOID THE HAZA RD Always f ollow proper procedur es for t rav eling down hills as des cribed in the owner ’s manual.
20 SAFE TY Operator S afety W ARNING POTENTI AL HAZA RD Impr operly c ross ing hills and turning on hills . WHA T CAN HAPPEN Im properly crossing or turning as hills could caus e loss of contr ol or over tur n.
21 SAFE TY Operator S afety W ARNING POTENTI AL HAZA RD Stalling, rolling back wards or improper ly dismount ing while climbing a hill. WHA T CAN HAPPEN The v ehicle could ov ertur n. HOW TO A VOID THE HAZA RD Maint ain steady speed when climbing a hill.
22 SAFE TY Operator S afety W ARNING POTENTI AL HAZA RD Im properly operating over obstac les. WHA T CAN HAPPEN Oper ating over obstac les could c ause loss of cont rol or overt urn. HOW TO A VOID THE HAZA RD Befor e operat ing in a new area, check f or obs tac les.
23 SAFE TY Operator S afety W ARNING POTENTI AL HAZA RD Oper ating t he A T V t hrough deep or f ast -f lowing wat er . WHA T CAN HAPPEN T ires m ay float , caus ing loss of t ract ion and loss of cont rol, which could lead t o an accident or over turn.
24 SAFE TY Operator S afety W ARNING POTENTI AL HAZA RD Oper ating t he A T V wit h improper modific ations . WHA T CAN HAPPEN Im proper ins tallat ion of ac cess ories or modific ation of the A T V may c ause changes in handling which could lead to an ac cident .
25 SAFE TY Operator S afety W ARNING Leaving the k eys in t he ignit ion can lead t o unauthor ized use of the vehic le result ing in ser ious injury or death.
26 SAFE TY Fuel Safety W ARNING Gasoline is highly flam mable and explos ive under c ert ain conditi ons. S Always exercise ex tr eme caut ion whenever handling gasoline. S Always refuel wit h the engine s topped, and outdoor s or in a well ventilat ed area.
1 2 27 SAFE TY Safety D ecals and Locations W arning decal s have been placed on t he A TV for your protecti on. R ead and fo ll ow t he i ns tru cti on s of the decal s o n t he A TV carefu ll y .
3 28 SAFE TY Safety D ecals and Locations Gener al W ar ning (3) W ARNING Impr oper A TV use can resul t in SEVERE INJUR Y or DEA TH AL W A YS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON P.
4 6 5 29 SAFE TY Safety D ecals and Locations No Passenger W arning (4) W ARNING NEVER ri de as a passenger . Passengers can cause a los s o f co n trol, re s ultin g in SEVERE INJUR Y or DEA TH. A g e1 6W a r n i n g( 5 ) W ARNING Operat ing thi s A TV if you are under t he age of 16 incr eases your chance of severe inj ury or death.
30 SAFE TY Safe R iding Gear Always wea r clothing suited to the t ype of riding. A TV riding re quires specia l protective clothing for c omfort and to reduce the c hance of injury .
31 FEATURES AND CONTROLS Electr ical Switches W ARNING Act ivat ing the ov erride s witc h while the t hrot t le is open can c ause loss of contr ol, r esult ing in sever e injury or death. Do not activat e the over ride swit ch while t he t hrot tle is open.
32 FEATURES AND CONTROLS Light Sw itches W ARNING Oper ating t he A T V on st reet s or roads, es pecially in dar kness , could res ult in an ac cident and serious injury or death. Y our A TV is not equipped with highway -approv ed lights . It ’s designed f or and mus t be us ed for off -road us e only .
33 FEATURES AND CONTROLS Throttle Lever W ARNING Do not st art or operat e an A T V wit h st icking or improperly operat ing throt t le cont rols, which could c ause an acc ident and lead to sev ere injur y or deat h. Always cont act your dealer f or serv ice repairs if thr ott le problems arise.
34 FEATURES AND CONTROLS Br ake Lever W ARNING Oper ating t he A T V wit h a spongy br ake lever can result in loss of braking, which could caus e an accident . Never operate t he A T V with a spongy -f eeling brake lev er . The fro nt and rear brak es are appl ied b y sq ueezi ng t he brake lever ( 1) toward the handle bar .
35 FEATURES AND CONTROLS Br akes Ch eck the brak e flui d l evel i n th e mas ter cy li nd er befor e each us e of the A TV . The ma ster cylinde r (1) is locat ed on t he l eft han dl ebar . The fluid le vel can be seen thr ough an indica tor window (2) on the top of the maste r cylinder .
36 FEATURES AND CONTROLS Park ing B rake W ARNING Oper ating t he A T V while t he parking br ake is engaged c ould result in an acci dent and serious injur y or death. Alway s check t o be sure t he park ing brake is disengaged before oper ating. Setting the Par king Brake 1.
37 FEATURES AND CONTROLS Auxiliary Brake W ARNING Aggres sively applying the rear brake when back ing downhill may cause r ear t ipover , which could result in serious injury or deat h. Use caut ion when applying t he auxiliary brake. Do not aggress ively apply the auxiliary brake when going f orward.
38 FEATURES AND CONTROLS Choke The choke assists in starting a co ld engine. R efe r to the engine starting proce dure on page 43 for cor rect choke a nd throttle settings during starting. Fuel V alve The fu el v alve (1 ) i s l ocat ed on the l eft s id e of the vehic le, below the fender .
39 FEATURES AND CONTROLS Automatic T r ansm ission Gear Selector The transmission gea r selec tor (1) is located on the right side of the vehicle . F: For war d N: Neutral R: Rev erse CAUTION Shift ing gears with t he engine speed above idle or while the vehicle is moving could caus e tr ansmi ssion dam age.
40 FEATURES AND CONTROLS Recoil Star ter If the batter y has bee n drained or damage d and ca nnot start the engine, use of the re coil starter ( 1) will allow vehic le opera tion until repa irs can be made . The r ecoil starte r is l ocate d on the r ight side of th e mach in e.
41 OPERATION Br eak-In Per iod The bre ak-in per iod for your new Polaris A TV is the first ten hours of opera tion, or the time it take s t o use the first two full tanks of gasoline. No single ac tion on your part is a s important as following the proce dures for a proper br eak-in.
42 OPERATION Pr e -Ride Inspection W ARNING If a proper inspec tion is not done bef ore each us e, s evere injur y or deat h could res ult. Alway s inspec t t he vehic le befor e each use to ens ure it ’s in proper operat ing condit ion.
43 OPERATION Star ting the E ngine W ARNING Engine exhaus t cont ains pois onous car bon monoxide and c an cause los s of consciousnes s res ulting in s evere injur y or deat h. Never r un an engine in an enclosed ar ea. 1. Position the vehic le on a level surface.
44 OPERATION Star ting the E ngine 7. Move the e ngine stop switch to RUN. NOT E: Do not press t he t hrot tle while s tar ting t he engine. 8. T urn the ignition key past the ON position to enga ge the star ter . Activate the sta rter for a maximum of five se conds, releasing the key when the engine sta rts.
45 OPERATION Driving Safely Driving Pr oced ures 1. Sit upright with both fe et on the footre sts and both hands on the handleba rs. 2. Star t the engine and allow it to warm up, then shift the tran smission into gear . 3. Che ck your surr oundings and deter mine your path of tr avel.
46 OPERATION Driving Safely Hauling Cargo Acce ssory ra cks and hitc hes ar e ava ilable fr om your Polaris de aler . Always re ad and unde rstand the load distr ibution warnings on a ll warnin g lab els , an d never exceed t he s pecifi ed wei ght capac ities for the vehicle .
47 OPERATION Driving Safely Hauling Cargo W ARNING Hauling cargo im properly can alter v ehicle handling and may cause los s of c ontr ol or brak e inst ability and result in serious injury or deat h. Always f ollow these prec autions when hauling cargo: S REDUCE SPEED AN D ALLOW GREA TER DI ST ANCE FOR BRAKING WHEN H AULING CARGO.
48 OPERATION Driving Safely Making T u rns Y our Polaris A TV is equipped with a solid r ear axle, whic h drives both rea r whe els equa lly at all time s. This mea ns that the whee l on the outside of the turn must tr avel a grea ter distance tha n the inside wheel whe n turning and the inside tire must slip tr action slightly .
49 OPERATION Driving Safely Driving on Slippery S urfaces Whenev er ridi ng o n sl ipp ery su rfaces such as wet trai ls or loo se grav el, or duri ng freezi ng weat her , fo ll ow t hese precau ti on s: 1. Slow down whe n entering slippe ry are as. 2.
50 OPERATION Driving Safely Driving Uphill W ARNING Brak ing and handling are great ly affec ted when oper ating in hilly ter rain. I mproper procedure c ould cause los s of control or overt urn and r esult in s erious injury or deat h. Avoid climbing st eep hills ( 25 _ maximum).
51 OPERATION Driving Safely Driving Uphill Whe never tr aveling uphill, follow these pr ecautio ns : 1. A lways tra vel stra ight uphill. 2. A void stee p hills (25 _ maximum) . 3. Ke ep both fee t on the footre sts. 4. T ransf er your weight forwa rd.
52 OPERATION Driving Safely Driving Downhill Whe never de scending a hill, follow these pr ecauti on s: 1. Pro ceed di rectl y do wnh ill. 2. T ra nsfer your weight to the rea r of the vehic le. 3. Slow down. 4. Apply the brake s slightly to aid in slowing, using the single brake leve r .
53 OPERATION Driving Safely Sidehilling W ARNING Impr operly crossing hills or tur ning on hills can r esult in loss of contr ol or v ehicle over tur n, r esult ing in sever e injury or death. Avoid cross ing the s ide of a hill when pos sible. Follow proper procedur es as out lined in the owner ’s manual.
8’ (2. 4 m) 54 OPERATION Driving Safely T urning A round on a H ill If the ve hicle stalls while c limbing a hill, neve r back it down the hill! Use the K-tur n to turn around. 1. Stop and loc k the parking br ake while keeping body w eight uphill. 2.
55 OPERATION Driving Safely Dr iving Thr ough W ater Y our A TV c an opera te through wate r with a maximum rec ommende d depth equa l to the bottom of the footre sts (1). F ollow thes e pro cedures when opera ting through water: 1. D eter mine water depths and c urrent befor e crossing.
56 OPERATION Driving Safely Driving Over Obstacles Be alert ! Look ah ead and l earn to read t he terrai n yo u’re trav eli ng o n. Be con st ant ly al ert for h azards su ch as l ogs , ro cks an d low h angi ng branch es. W ARNING Severe injur y or death can res ult if your v ehicle com es in cont act with a hidden obst acle.
57 OPERATION Driving Safely Driving in Rever se Fo ll ow t hes e precau ti on s when op erati ng in rev erse: 1. Alwa ys avoid backing downhill. 2. Ba ck slowly . 3. When in rev erse, apply the brake s lightly for stopping. 4. A void turning at sharp angles in r ever se.
58 OPERATION Driving Safely P a r k i n go na nI n c l i n e A void parking on an incline if possible. If it’ s unavoidable, follow thes e precau ti on s: 1. T urn the engine of f. 1. Plac e the transmission in gear . 2. Set the parking bra ke. 3. Alwa ys block t he rea r wheels on t he downhill side.
59 EMISSION C ONT RO L SYST EMS Noise Em ission C ontrol System Do not modify the engine, intake o r exhaust components, as doing so may af fect complianc e with U.S .A. EP A noise control requir ements (40 CFR 205) and loca l noise leve l requir ements.
60 MAINTENANCE Per iodic Maintenance Char t Care ful periodic mainten ance will help keep your vehic le in t he safe st, most relia ble condition. Inspec tion, adjustment and lubric ation of important compone nts are expla ined in the periodic maintenan ce char t.
61 MAINTENANCE Per iodic Maintenance Char t Maintenanc e Char t Key " Perfo rm t hese p roced ures m ore freq uent ly for vehi cl es su bj ected to sever e use. E Emission-re lated ser vice (Failur e to conduct this maintenanc e will not void the emissions warrant y but may af fect e missions.
62 MAINTENANCE Per iodic Maintenance Char t Item Maintenance I nter val (whic hev er c omes fir s t) Remarks Hours Calendar Miles (Km) " J Brak e pad wear 10 H Monthly 100 (160) Inspec t per iodi.
63 MAINTENANCE Per iodic Maintenance Char t Item Maintenance I nter val (whic hev er c omes fir s t) Remarks Hours Calendar Miles (Km) " Cooling hos es (if applic able) 100 H 12 M 1000 (1600) Ins.
64 MAINTENANCE Lubricati on Recom m endations Chec k and lubrica te all compone nts at the inter vals outlined in the Periodic Mainte nance Char t beginning on page 60. Items not listed in the char t should be lubricated at the Gen eral Lubric ation interval.
65 MAINTENANCE Lubricati on Recom m endations (1) (2) (3) (4).
66 MAINTENANCE Engi ne Oil Always che ck and cha nge the engine oil at the intervals outlined in the Peri od ic M ain ten ance C hart begi nning on page 60.
67 MAINTENANCE Engi ne Oil Oil and Filter Chang e 1. Position the vehic le on a level surf ace. 2. Clea n the area a round the drain plug. 3. Run the e ngine for two to thr ee minutes until war m. Stop the engine. CAUTION Contact wit h hot oil may result in serious burns.
68 MAINTENANCE T ransmission Oil Always che ck and cha nge the transmission oil at t he interva ls outlined in the Periodic Mainte nance Char t beginning on page 60. Maintain the oil level at the bottom of t he fill hole threa ds. W e rec ommend the use of Premium AGL Synthetic Gearc ase Lubrica nt.
69 MAINTENANCE T ransmission Oil Oil Chang e 1. Pl ace a drain pan b eneat h th e tran smission oil drain plug area. 2. Loose n the jam nut ( A). 3. T urn the a djuster bolt (B) in to allow the remova l of t he drain plug (C). 4. Re move the drain plug and wipe the magne tic end clea n to remov e accum ul ated met a llic filings.
A B 70 MAINTENANCE T oe Al ignm ent W ARNING Sever e injury or death can res ult f rom improper t oe alignment and adjustm ent. Do not att empt to adjus t t ie rod alignment . All t ie rod adjustm ents should be perf ormed by an authoriz ed Polaris dealer .
71 MAINTENANCE Br akes The front and re ar brake s are hydraulic disc br akes, activate d by moving the single brake leve r toward the handleba r . These brakes ar e self- adjusting. The fo ll owi ng ch ecks are recomm ended to keep the b rake sy st em i n good opera ting condition.
72 MAINTENANCE Br akes 1. Ch eck th e brak e sys tem for fl ui d l eaks . 2. Ch eck t he brak es fo r exces si ve t ravel or spongy fee l. 3. Check t he fri cti on pad s for wear , damage a nd looseness. 4. Ch eck the s ecurit y and s urface condition of the disc.
1 2 3 73 MAINTENANCE Throttl e Cable Fr eeplay Throttle c able fr eepla y is adjusted at the handleba r . 1. L ocate the thro ttle cable adj ust er on the handleba r . 2. Sq ueeze t he end of t he rubber boot (1) a nd slide it far e nough to expose the end of the inline cable ad ju st er (2).
74 MAINTENANCE Handlebar s W ARNING Im proper adjust ment of t he handlebars or incorrect t orquing of the adjust er bloc k t ightening bolt s c an cause lim ited s teer ing or loosening of t he handlebars , r esult ing in loss of cont rol and possible s erious per sonal injury or death.
75 MAINTENANCE Car bur etor IMPOR T ANT : Y our Pola ris A TV is calibr ated a t the fac tory for optimal per formanc e at altitude s ranging fr om zero to 6,000 fe et (1800 m) and tempera tures of +40 degre es F .
76 MAINTENANCE Wheels W ARNING Operat ing your A TV with worn t ires, improper ly inf lated t ires , non-st andard tir es or impr operly inst alled tires will affec t vehic le handling and could caus e an accident result ing in serious injury or death.
77 MAINTENANCE Wheels Wheel Installation 1. Plac e the tra nsmission in gear a nd lock the par king brake . W ARNING Im properly installed wheels c an advers ely affec t t ire wear and vehicle handling, which can res ult in s erious injur y or deat h.
78 MAINTENANCE Wheels Front W heel Hub T ightening Front wheel be aring tightness a nd spindle nut rete ntion are c ritica l component ope rations. All servic e must be pe rforme d by your auth ori zed P ol aris d ealer . Tir e T read Depth Always rep lace ti res when t read depth is worn to 1/8 ″ ( .
79 MAINTENANCE Drive Chain Polaris A TV drive chains are e quipped with o-ring-se aled, perma nently greased pin s an d rol l ers. Ho wever, the o ut er su rfaces o f th e rol ler m us t be lubrica ted. Always inspec t the drive cha in prior to opera ting the vehicle .
80 MAINTENANCE Drive Chain Rear Dr ive Cha in Slack CAUTION Adjust ing or operat ing t he A T V wit h improper rear drive c hain slack can result in severe dam age to t he t ransm ission and dr ive component s. Always m ake sur e the s lack is within t he stat ed specif icat ions.
81 MAINTENANCE Drive Chain Rear Dr ive Cha in Slack 6. Rol l t he A TV forward o r backward to adjust the c hain slac k to the proper te nsion. See the illustration for prope r splice link clip opening position (1). 7. T igh ten the eccen tr ic l ock in g bo lt s to 30 ft.
82 MAINTENANCE Lights Whe n servicing a halogen la mp, don’t touch the la mp with bare finger s. Oil from your skin leav es a re sidue, cau sing a hot spot that will shorten the life of the la mp. W ARNING Poor light ing while driv ing can result in sever e injury or death.
83 MAINTENANCE Lights T ailligh t/Brakelight Lamp Replacement If the taillight/bra kelight does not work the lamp may ne ed to be replaced . 1. Re move the taillight lens cover mounting scre ws. Remove the lens cove r and gaske t and set aside for r easse mbly .
84 MAINTENANCE Air Filter 1. Rem ov e th e seat , release t he clips, and remove the a ir box cover . 2. Loose n the cla mp and remove the filte r . 3. I f equipped, remove the fa bric type pre- filter (1) f rom the main filter ( 2). W ash the pre- filter in soap y wat er , t hen ri nse and l et dry .
85 MAINTENANCE Spar k Pl ugs Spar k Plug Recom mendations CAUTION Using non-r ecomm ended spark plugs can result in serious engine damage. Alway s use P olaris- recom mended spar k plugs. Ref er to t he specif icat ions s ect ion beginning on page 104 .
86 MAINTENANCE Spar k Pl ugs Spark P lug In spection Normal Plug The normal insulator tip is gray , tan or light brown. There will be fe w combustion deposits. The electr odes are not burned or erode d. This indicate s the proper type and heat range f or the engine and the servic e.
87 MAINTENANCE V eh icle I mmers ion CAUTION If your vehic le becomes immers ed, m ajor engine damage c an result if t he machine is not t horoughly ins pect ed. T ake t he vehicle t o your dealer before s tar ting t he engine. If it’ s impossible to take your A TV to a dea ler befor e starting it, follow the steps outlined below .
88 MAINTENANCE PV T System The basic oper ation of the Polaris PVT system is dependent on engine speed and veh icl e to rqu e requi remen ts . As engi ne s peed increas es, the forc e exerte d on the movable dr ive sheave by the flyweights also incre ases.
89 MAINTENANCE PV T System W ARNING Failure t o com ply wit h the ins tr uct ions in t his warning can r esult in sever e injury or death. Do not modify any component of th e PVT syst em. Doing so may reduce it s s tr ength so t hat a failure m ay occ ur at a high speed.
90 MAINTENANCE Spar k Ar restor W ARNING Failur e to heed t he following war nings while ser vicing t he spar k arres tor could r esult in s erious injur y or deat h. Do no t pe rform service on the spa rk arrestor while the system is hot. Exhaust syst em tem perat ures ca n reach 1000 ° F .
91 MAINTENANCE Batter y Y our A TV ma y have e ither a se aled ba ttery , whic h require s little maintena nce, or a conventiona l batter y . A sea led batter y can be identifie d by its flat cove rs on the top of the batte ry . A conventional batte ry has six fille r ca ps on the top of the ba ttery .
92 MAINTENANCE Batter y W ARNING Im properly connecting or disconnect ing bat ter y cables can result in an explosion and c ause ser ious injury or death. When remov ing the bat ter y , always disc onnect the negativ e (black ) cable fir st . W hen reins talling t he bat ter y , alway s connec t t he negative ( black) cable last .
93 MAINTENANCE Batter y Battery Installation Using a new batter y that has not bee n fully char ged ca n damage the batt ery and res ul t i n a shor ter li fe. It can als o hi nder veh icl e perf ormance . F ollow the batte ry cha rging instr uctions on page s 95-97 befo re installing the batter y .
94 MAINTENANCE Batter y Batter y Stor age Whe never the ve hicle is not used for a period of three months or more, remov e th e bat tery from t he veh icl e, ensu re that it ’ s fu ll y ch arged, an d st ore it o ut o f the su n in a coo l, dry pl ace.
95 MAINTENANCE Batter y Batter y Flui d (Conventional B attery) A poorly ma intained ba ttery will dete riorate r apidly . Check the batte ry fluid leve l often. Maintain the fluid level be tween the upper and lower level mark s (1). Add only distille d wate r .
96 MAINTENANCE Batter y Batter y Charging (S ealed Battery) The following ba ttery ch ar ging instructions a pply only to the ins tal l ati on o f a sealed bat tery . R ead all i ns tru cti on s before pro ceedi ng with the insta llation of this ba ttery .
97 MAINTENANCE Batter y Batter y Charging (S ealed Battery) NOT E: Alway s ver ify batt ery c ondition bef ore and 1- 2 hours af t er t he end of c harging. Stat e of Charge Vo l t a g e Action Char ge Ti me* (Us ing cons tant cur rent char ger @ s tandard amps spec ified on top of battery) 100% 12.
98 MAINTENANCE Cleaning and S tor age See page 107 for the par t numbers of Polaris products. W ashin g the V ehicle Keep ing your A TV clea n will not only improve its appea ranc e but it can a lso extend the life of var ious components. CAUTION High water pressure m ay damage A TV components .
99 MAINTENANCE Cleaning and S tor age W ashin g the V ehicle If a high pressur e wate r system is used f or clea ning (not recomm end ed), exerci se ex trem e caut io n.
100 MAINTENANCE Cleaning and S tor age Chr ome W heel Car e (if equipped) Pro per mai nten ance wil l prot ect chro me wheel s from corros io n, preserv e wheel life an d ens ure a ”l ik e new” app earance for many y ears.
101 MAINTENANCE Cleaning and S tor age Sto rag e Tip s See page 107 for the par t numbers of Polaris products. CAUTION Star ting t he engine during t he st orage per iod will dist urb t he prot ecti ve film c reat ed by f ogging and damage could oc cur .
102 MAINTENANCE Cleaning and S tor age Sto rag e Tip s Flu id Levels Inspec t the fluid leve ls. Add or change fluids as r ecommende d in the Periodic Maintena nce Chart beginning on page 60. S T ransmission fluid S Brak e fluid (c hange e very two ye ars a nd any time the f luid looks dark or conta minated) Fog the Engi ne 1.
103 MAINTENANCE Cleaning and S tor age Sto rag e Tip s Inspe ct and Lubric ate Insp ect al l cables and l ubri cat e all areas of t he v ehi cle as recomm end ed in the Periodic Maintena nce Char t beginning on page 60. Batte ry S torage See page s 94-97 for stora ge and c har ging procedur es.
104 SPECIFICA TIO NS 2008 T rail Blazer 330 Capac ities & Dimen sio ns Body Styl e Gen III Dry W e ight 488 lbs . ( 221 kg) Ma ximum W eight Ca pac it y 305 lbs . ( 138 kg) Fro n t Rack C apacity (A ccesso ry ) 30 lbs . ( 14 kg) Rear Rack C ap acity (Accesso ry ) 60 lbs .
105 SPECIFICA TIO NS 2008 T rail Blazer 330 Drive S ystem Dri ve Syste m T ype Au to matic P o laris V ariable Transm issio n (P V T) Shif t T ype Side Le ver ( H-N- R) Gea r Reduct ion - Reve rs e 3.
106 SPECIFICA TIO NS 2008 T rail Blazer 330 Jetting Chart Altitu de AMBIENT TEMPERA TURE Below 40 ° F (Bel ow 5 ° C) +40 ° F and above (+5 ° C and above) Meters (Feet ) 0-1800 (0- 6000) 127.
107 POLARIS PRODUCTS Part No. Descri pti on Engine Lubr icant 2870791 Fogging Oi l ( 12 oz. Aer osol) 2876244 PS-4 PLUS Per for mance Synthet ic 2W -50 4-Cycl e Oil ( qt.) 2876245 PS-4 PLUS Per for mance Synthet ic 2W -50 4-Cycl e Oil ( gal.) Gearcase / T ransmi ssion Lubri cants 2873602 Premi um AGL Synt hetic G earcase Lube (qt .
108 TROUBLE SH OOTING Contact your Polaris dea ler for servic e if you’re una ble to identify solutions using the following c harts. Drive Belt and Cover Pr oblems Possibl e Cause Solut ion Dri ving onto a pic kup or tall trailer in h ig h ran ge Shif t t ra nsm is si on to low ra nge dur ing l oadi ng of t he A TV to pre vent be lt burni ng.
109 TROUBLE SH OOTING Engine Doesn’t T urn Over Possi bl e Cause Sol uti on Tripp ed circuit b reak er Reset th e b reaker Lo w b attery v o ltage Re cha r ge ba tte ry t o 12.
11 0 TROUBLE SH OOTING Engine Backfires Possi bl e Cause Sol uti on W eak s park f rom s park pl ugs In sp ect, clean and /o r replace spark p lu g s Inco rrect spark p lu g g ap o r heat rang e Set g.
111 TROUBLE SH OOTING Engi ne Stops or Loses Powe r Possi bl e Cause Sol uti on Out of fuel Turn fu el valv e to reserve, refuel Kinke d or plugge d fue l vent l ine Insp ect an d replace W ater p res.
11 2 WARRANTY LIM ITED W ARRANT Y Pola ri s Sal es I nc. , 2100 Highwa y 55, Medi na, MN 55340, give s a SI X MONTH LI MI TED W ARRANTY on all c omponents of the Pol ar is Al l T er ra in V e hic le ( A TV) aga ins t def ec ts in m at er ia l or workma nshi p.
11 3 WARRANTY W ARRANTY COVERAGE AND EXCL USIONS: LIMIT A TI ONS OF W ARRANTIES AND REME DIE S ALL IMPLI ED W ARRANTI ES (INCLUDI NG BUT NOT LIMITED TO THE IMPLIED W ARRANTIES OF MERCHANT ABILI TY AND FITNESS FOR A P AR TICULAR PURPOSE) ARE LI MITED IN DURA TI ON T O THE ABOVE SIX MONTH W ARRAN- TY PERIOD.
11 4 WARRANTY Exported V ehicles EXCEPT WHERE SPECIFI CALL Y REQUIRED BY LA W , THERE IS NO W AR- RANTY OR SER VICE BULLETI N COVERAGE ON THIS VEHI CLE IF I T IS SOLD OUTSIDE THE COUNTR Y OF THE SELLING DEALER’S AUTHORI ZED LOCA- TION.
11 5 WARRANTY U.S. A. EP A Emiss io n s L i mit e d W a rran t y Th is Al l T errain V eh icle (A TV ) or O ff Road Utility V eh icle (OR U V) em ission s lim ited warran ty is in add ition to th e Po laris standard lim ited warran ty fo r this veh icle.
11 6 MAINTENANCE LOG Use th e fol lo wing chart t o reco rd peri od ic m ain tenan ce. DA TE MIL ES ( KM) TECHNI CIAN SERVICE PERFORMED / COMMENTS.
11 7 MAINTENANCE LOG DA TE MIL ES ( KM) TECHNI CIAN SERVICE PERFORMED / COMMENTS.
11 8 INDEX A Ag e R estriction s 6 ................ Air F ilter 84 ..................... Au x iliary B rak e 37, 7 2 ............ B Bat te ry 91- 97 .................... Bat te ry Cha r ging (Conve nti onal ) 95 .. Bat te ry Cha r ging ( Sea le d) 96-97 .
11 9 INDEX N Nois e Emiss ion Contr ol Syst em 59 ... O Oil C hange 67 ................... Oil C h eck 66 .................... Oil R ec omme ndat ions 66 ........... Oil , Engine 66-67 ................. Oil , Tra nsmis sion 68-69 ............ Ope ra tor Sa fe ty 6-25 .
Ein wichtiger Punkt beim Kauf des Geräts Polaris 330 (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Polaris 330 noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Polaris 330 - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Polaris 330 reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Polaris 330 erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Polaris 330 besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Polaris 330 verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Polaris 330. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Polaris 330 gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
