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MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC AUTOMATION, INC. UNINTERRUPTIBLE POWER SUPPLY SYSTEM 2033D SERIES OWNERS / TECHNICAL MANUAL Revision 1.
23D_00s.doc MITSUBISHI ELEC TRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: i Preface.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: ii TABLE OF CONTENTS LIST OF TABLES ............................................................................................... iii LIST OF FIG URES .
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: iii List of Tables Table 1.1 Power Spec ifications ................................................................... 1-11 Table 1.2 UPS Module Informatio n.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: iv List of Figures Figure 1.1 Single Line Diagram -Normal Operat ion .................................................... 1-5 Figure 1.2 Single Line Diagram -Bypass Operat ion .
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: v How to use this Manual This manual is designed for eas e of use, giving the user easy and quick reference to information.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 1-1 1.0 INTRODUCTION Your Mitsubishi Uninterruptible Power Supply System (UPS) is designed to provide many years of reliable protection from power failure , brown-o uts, line noise, and voltage transients.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 1-2 This UPS does not include a Bypass input ci rcuit breaker (MCCB) to protect bypass circuit. Bypass input circuit breaker (MCCB) are to be field supplied and installed.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 1-3 1.1 GENERAL The Mitsubishi 2033D Series UPS is designed to provide continuous and clean electrical power to a critical load. Additionally the UPS monitors power conditions affecting the load.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 1-4 1.2 Definitions UNINTERRUPTIBLE POWER SUPPLY SYSTEM (UPS) - All components within the UPS Module Cabinet and associated batteries that f unction as a system to provide continuous, conditioned AC power to a load.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 1-5 1.3 Overview The UPS provides two power paths between the utility source and the critical load. Figure 1.1 shows the path for normal operation, with the load powered from the inverter.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 1-6 B) Internal Static Bypass Line FIGURE 1.2 Single Line Diagram- Bypass Operation. Load fed through static bypass line. Referring to Figure 1.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 1-7 C) Inverter suppl y at battery operation FIGURE 1.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 1-8 FIGURE 1.4-a UPS Parts Location (30kVA) FIGURE 1.4-b UPS Parts Location (5 0kVA, 80kVA) 2. Grounding Bar 52C UPS module FRONT VIEW Inverter unit 72B 52CS 1.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 1-9 FIGURE 1.5 UPS Parts Location (Continued) FIGURE 1.6 External I/F PCB IOAU-05 UPS module BACKSIDE OF FRONT DOOR(Right side) | FAULT RESET | MAINTENANCE BUTTON | TEST SWITCH | BOOT SWITCH SYNC.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 1-10 Description of Figures 1.4, 1.5, and 1.6: 1. External I/F Board (IOAU-05) : FOR SERVICE PERSONNEL ONLY (FIGURE 1.6): - (3) External contact signal terminal - (4) RS232C communication connector 2.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 1-11 1.4 Specifications The UPS name plate displays t he rated kVA as well as nominal voltages and currents. The name plate is located on the inside of the UPS front door.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 1-12 TABLE 1.3 Detail of Specifications Rated Output kVA 30 50 80 Rated Output kW 24 40 64 AC INPUT Configuration 3 phase, 3 wire Voltage 480 V +15% to -15% (-30% can be operated) Frequency 60 Hz (45.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 1-13 TABLE 1.4 Rating of Contactors and Fuses OUTPUT CAPACITY OF EQUIPMENT 2033D-B 2033.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 2-1 2.0 OPERATOR CONTROLS AND INDICATORS The 2033D Series operator controls and indicators are located as follows: Circuit breakers and contac tors: Inside the module UPS status indicators: Outside of front door FIGURE 2.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 2-2 2.1 LED Display 1) Load on inverter [ LOAD ON INVERTER ](green) Illuminates when power is supplied from inverter to the critical load.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 2-3 2.4 Liquid Crystal Display (9 ) The Liquid Crystal Display (LCD) panel indicates power flow, measured values, operational guidance, data records and error messages.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 2-4 FIGURE 2.3 Start/Stop screen FIGURE 2.4 PIN protection screen FIGU RE 2.5 Bypass voltage abnormal message screen f B) MEASUREMENT MENU (FIGURE 2.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 2-5 C) SETUP MENU (FIGURE 2.7) This screen prompts the user to select: (a ) whether the start & stop operation will be performed by local, remote or both operations; (b) date & time setup; (c) battery equalizing charge.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 2-6 2.) Battery log (FIGURE 2.10) This screen displays the cumulati ve battery discharging record.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 2-7 2.4.3 FAULT INDICATION (FIGURE 2.13) “ MESSAGE ” and “ SILENCE ALARM ” buttons will appear on the main menu when UPS failure condition has occurred.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 2-8 2.5 External Signal Terminal Block The UPS is equipped with a series of input/ output terminals for external annunciation of alarms and for remote access of certain UPS f unctions.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 2-9 FIGURE 2.15-2 External Signal Terminal Block (NEC Class2) TN2 IN3: BATTERY TEMP.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 2-10 A) Output Contacts (for external alarm annunciation) Output contacts consist of form “ A ” dry type contacts. Rate d capacity of all output contacts is NEC Class2 (30Vdc/1Adc).
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 2-11 Terminals 33 to 34 , 35 to 36 "Minor Fault” contact (OUT8) Activated when a minor fault has occurred to the system.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 2-12 Terminals 5 to 6 "Battery Temp. High" contact input (IN3) Input fed by a thermostat that monitors battery temperature. The converter float voltage level is reduced for battery over -temperature conditions.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 2-13 2.6 External communication connector This is an RS232C port for “DiamondLink”* monitoring software. The layout of connector is shown in Figure 2.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 3 -1 3.0 INSTALLATION AND OPERATION 3.1 Transportation and Installation TABLE 3.1 How to transport and install the system Transportation Installation Transport unit with forklift.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 3 -2 D) Battery Please refer to the following when in stalling and maintaining batteries: 1. Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the r equired precautions.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 3 - 3 E) External Battery Supply Please refer to the following when in stalling and maintaining batteries: 1.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 3 -4 iv. One (1) source feeding the UPS : (1) Co nfirm that an e xternal input ci rcuit breaker siz ed to prot ect both the co nverter input and th e bypass line is install ed.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 3 - 5 TABLE 3.5 Recommended cable size and torque requirements Input Side * 1, 2 Output Side * 1, 2 Bypass Side * 1, 2 DC Input Side * 1, 2 kVA Capacity Input Voltage Output Voltage Cable Size Torque in.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 3 - 6 TABLE 3.6 Crimp Type Compression Lug WIRE SIZE WIRE STRAND RECOMMENDATION CRIMP TOOL REQUIRED BURNDY TYPE Y35 OR Y46 (CODE) CLASS VENDOR CAT.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 3 -7 FIGURE 3.1-a UPS Terminal Designation (30kVA UPS) FIGURE 3.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 3 - 8 FIGURE 3.2-a Diagram of input/output bus bars and terminal blocks (30kVA UPS) Location of bus bars and terminal blocks Detailed Terminals H=70.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 3 - 9 FIGURE 3.2-b Diagram of input/output bus bars and terminal blocks (50kVA, 80kVA UPS) Location of bus bars and terminal blocks Detailed Terminals H=70.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 3 -1 0 FIGURE 3.3 Diagram of Power Wire Connect (Parallel Connection) AC Bypass Input AC input No.1 UPS Module AC input AC Bypass Input Battery cabinet Battery cabinet AC Output Parallel Cabinet 52L1 52L2 AC Input No.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 3 -11 FIGURE 3.4 Diagram of Power Wire & Contro l Wire Connect ( Parallel connectio.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 3 -12 3.4 Operating Procedures A) UPS Start-up Procedure 1. Close External Input Circuit Breaker(User supplied. Refer to warning 2). 2. The “LOAD ON BYPASS.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 3 -1 3 3.5 Maintenance b ypass set-up procedures CAUTION: 1.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 4-1 4.0 RESPONSE TO UPS FAILURE Depress “SILENCE ALARM” key on MAIN menu. Refer to the list of fault c odes in section 6.0 for error description.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 5-1 5.0 PARTS REPLACEMENT Contact Mitsubishi or its Authorized Service Ce nter on all issues regar ding the replacement of parts.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 6-1 6.0 FAULT CODES This section covers fault codes, t heir description and required action. At time of error : A) Verify and record the occurrence of t he alarm.
MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 6 -2 MITSUBISHI ELECTRIC 2033D SERIES UPS Failure Code List T able 6.1 Fault Code (Note 9) Code indication S tatus message C.
MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 6 - 3 MITSUBISHI ELECTRIC 2033D SERIES UPS (Note 9) Code indication S tatus message Contents Guidance (Note 1) Buzzer (Note 2) External send-out contact (Note 3) Failure lamp UF213 INV .
MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 6 -4 MITSUBISHI ELECTRIC 2033D SERIES UPS (Note 9) Code indication S tatus message Contents Guidance (Note 1) Buzzer (Note 2.
MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 6 - 5 MITSUBISHI ELECTRIC 2033D SERIES UPS (Note 1) Audible annunciator: [1] continuous sound, [2] intermittent sound [3] intermittent sound (May be canceled by option settings) (Note 2) (a) "Major" is defined as major failure.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 7-1 7.0 Warranty & Out of w arranty Service The Mitsubishi Electric UPS Systems Group Serv ice Department has many Authorized Service Centers place strategically thr oughout the US, Canada and Latin Amer ica.
MITSUBISHI ELECTRIC 2033D SERIES UPS MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 7-2 Mitsubishi Electric Automation, Inc.
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