Benutzeranleitung / Produktwartung 40-75KVA des Produzenten MGE UPS Systems
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Gala x y 40 0 0 40 – 75KV A Uninterruptible Power Systems Installation and User Manual Standard Features ◗ Emergency Power Of f button with safety cover .
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Installation and User Manual i G a l axy 4000 40 – 75KV A Uninterruptible Power Systems Installation and User Manual Revision History Galaxy 4000 Installation and User Manual 86-173010-00 Revision: A00 ECN#: 004540 12/2005 Copyright © 2005 MGE UPS SYSTEMS, INC.
Galaxy 4000 Important Safety Instructions ii 86-173010-00 A00 IMPORT ANT SAFETY INSTRUCTIONS SA VE THESE INSTRUCTIONS – This manual contains important instructions for Galaxy 4000 that must be followed during operation and maintenance of the equipment.
Installation and User Manual iii 86-173010-00 A00 W ARNING HIGH LEAKAGE CURRENT . Earth connection essential before connecting supply . A TTENTION COURANT DE FUITE ELEVE. Raccordement a la terre indispensable avant le raccordement au reseau. W ARNUNG! Hoher Ableitstrom V or Inbetriebnahme Schutzleiterverbindung herstellen.
Galaxy 4000 iv 86-173010-00 A00.
Contents Contents I 86-173010-00 A00 section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i IMPORT ANT SAFETY INSTRUCTIONS .
Galaxy 4000 Contents II 86-173010-00 A00 Section 2 Setup and Installation (continued) section description page 2.4 Relay Communication Card Contacts . . . . . . . . . . . . . . . . . . . . .2 — 5 2.4.1 Relay Communication Card Connections . . . . . .
Installation and User Manual III 86-173010-00 A00 Section 6 W arranty , Registration & Customer Support description page MGE W arranty & Proprietary Rights for Three Phase Products . . . . . . . . . . . . . .6 – 1 MGE Standard Three Phase W arranty Proprietary Rights Statement W arranty and Product Registration .
Galaxy 4000 IV 86-173010-00 A00 Figures figure description page 1-1 Galaxy 4000 UPS System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 1 1-2 Galaxy 4000 UPS System - Single Line Diagram . . . . . . . . . . . . . . . . .
Installation and User Manual V 86-173010-00 A00 Symbol Usage This manual uses five icon symbols with text to convey important information and tips. W ARNING Indicates information provided to protect the user and service personnel against safety hazards and/or possible equipment damage.
Galaxy 4000 VI 86-173010-00 A00.
Introduction 1.0 Scope Provides a general description of the Galaxy 4000 systems intended use, major components, mechanical and environmental specifications. 1.1 General Description The Galaxy 4000 is the world’s first data center grade Uninterruptible Power Supply system designed specifically for mid-range enterprise level applications.
Galaxy 4000 1 — 2 86-173010-00 A00 1.2 Major Components Rectifier Converts AC input voltage to DC voltage. The rectifier uses IGBT (Insulated G a t e Bipolar T ransistor) power transistors and a Pulse Width Modulated (PWM) technique to provide input power factor correction and to minimize any harmonic reflected onto the input power lines.
Installation and User Manual 1 — 3 86-173010-00 A00 1.4 Galaxy 4000 Standard Cabinets The Galaxy 4000 individual cabinet dimensions are: ◗ UPS cabinet: 72.1in (1831mm) H x 33.5in (851mm) W x 35.6in (904mm) D. ◗ External battery cabinet: 72.1in (1831mm) H x 26.
Galaxy 4000 1 — 4 86-173010-00 A00 Figure 1-3: Cabinet Placement, Airflow and Recommended Clearances. T able 1-1: Heat Rejection Data. NOTE: T o provide for adequate ventilation, a minimum of 36 inches clearance should be maintained above the top of the Galaxy 4000 cabinet.
Installation and User Manual 1 — 5 86-173010-00 A00 Figure 1-4: Configuration for Bottom Entry . 1.10 Conduit Plate Locations for T op Entry The UPS cabinet for the Galaxy 4000 is capable of accepting power input and output cables through a top entry .
1.1 1 Preparation for Storage If the equipment is to be stored prior to installation, it should be stored in a cool, dry , well-ventilated location that is protected against rain, splashing water , chemical agents, etc.
Setup and Installation 2.0 Scope Guides the user through tools and equipment required for unpacking and performing connections required for initial installation. Included are the electrical specifications, environmental recommendations and connection details.
2.2.2 Electrical Specifications T able 2-1: Electrical Specifications for the Galaxy 4000. NOTE: Interrupted T ransfer to Bypass Source: If the bypass source is beyond the conditions stated below , the UPS will make an interrupted transfer (not more than 100 msec.
Installation and User Manual 2.3.1 UPS Connections Electrical connections and cabinet interconnection will vary depending upon the configuration and options selected with your Galaxy 4000 UPS system. Refer to the installation drawings supplied with your equipment.
Figure 2-1: T ypical Power Connections. 2.3.5 Battery Connections The connections to be made are the positive, negative, and ground cables from the battery cabinet to the UPS. The battery cables are terminated at the positive, negative, and ground busbars.
Installation and User Manual 2.3.8 External Maintenance Bypass Control Connections (optional) The external maintenance bypass (MBP) control connections are made with the MBP control cable from the external MBP to the UPS terminal block TB4-9 to TB4-10.
CAUTION Isolate and lock-out all power sources for this card before making connections. Never connect ELSV (extra low safety voltage) and non-ELSV circuits to the different outputs of the same card. 2.4.1 Relay Communication Card Connections Refer to Figure 2-3 for relay communication card, cover and hardware details.
Installation and User Manual 2.4.2 Characteristics of the Output Contacts Relay T ype Normally Open. Max. voltage 250V AC, 30VDC. Max. current 2 A. Cable 4 x 0.93 mm, 6.6 ±0.3 mm. 2.4.3 Characteristics of the Input Contacts Switched voltage 5VDC. Consumption 10 mA.
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Display Panel 3.0 Scope Describes the operator display panel, interface screens, keys, and mimic diagram. 3.1 Operator Interface Keys and Indicators The operator interface screens contained on the Galaxy 4000 display panel provide an easy to use method to access and control the Galaxy 4000 features.
3.1.1 LED Indicator Functions The three LED indicators (see Figure 3-1) provide the following information as shown in T able 3-1: T able 3-1: Three LED Indicators.
Installation and User Manual 3.2 Display Menu Structure This display menu structure is provided below for the Galaxy 4000 system in Figure 3-4. Figure 3-4: UPS Display Menu Structure.
3.3 Main Menu Screen The Main Menu screen allows the operator to access many displays to monitor the operating performance of Galaxy 4000, obtain alarm information, change operational settings as well as issue software based commands. The Main Menu conveniently displays groups of items according to function.
Installation and User Manual ◗ Battery temperature does not stay within ±10°C from the starting temperature point. ◗ Communication fault. ◗ Input current 0 amps or > 100% load current. ◗ Rectifier or inverter overload. ◗ Mains 1 or Mains 2 failure.
3.4.4 V oltage Measurements Screen The V oltage Measurements screen displays the voltage presently on any one of the input phases (AC N and AC BP) and each phase of the load, as well as the differential voltage as measured between any two phases of the inputs and the load.
Installation and User Manual 3.5 Mimic Diagrams The Mimic Diagrams screen is unlike any of the other screens we have examined. This screen is actually two screens in one. The top half of the screen contains a single line representation of the current operating condition of the Galaxy 4000 unit.
3.7 Settings Screen The Settings screen provides a variety of options for the operation of the Galaxy 4000 system. See Figure 3-14. The Settings screen provides the following: Language With an opportunity for the Galaxy 4000 unit to be located in any country , it is possible to select the language of preference from several options.
Installation and User Manual 3.8 Commands Screen The Commands screen presents options that impact the operation of the UPS system. Extreme care should be exercised when selecting ANY of these menu options. See Figure 3-15. The Commands screen provides the following: Fault reset Allows the user to reset a fault condition.
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Operation 4.0 Scope Provides startup, shutdown, and normal operation of the Galaxy 4000 UPS. Included are pre and post startup safety checklists. The Galaxy 4000 system is simple to operate and yet provides a wealth of continuous monitoring and diagnostic features to ensure the proper operation.
Figure 4-1: Galaxy 4000 Device Locations. Galaxy 4000 Operation 4 — 2 86-173010-00 A00 COMMUNICA TION CARD PORTS Q1 INPUT SWITCH Q3BP MAINTENANCE BYP ASS SWITCH (optional) EMERGENCY POWER OFF Q4S BY.
Installation and User Manual 4.2 Normal Startup Procedure With all of the initial safety check lists verified, the Galaxy 4000 UPS system can now be powered.
4.3 Post Startup Safety Check List After initial startup of the system, normal operation should be tested. At the minimum, the following tests should be performed as applicable to your installation. ◗ Emergency Power Off (EPO) test. ◗ Remote Emergency Power Off (REPO) test (if applicable).
Maintenance 5.0 Scope Describes maintenance and safety information on servicing batteries for the Galaxy 4000. 5.1 Servicing Batteries IMPORT ANT SAFETY INSTRUCTIONS FOR SER VICING BA TTERIES Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions.
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Installation and User Manual W arranty , Registration, & Customer Support 6 — 1 86-173010-00 A00 MGE W arranty & Proprietary Rights Statement for Three Phase Products (Applicable within the United States, Canada and Mexico) MGE Standard Three Phase W arranty MGE UPS SYSTEMS, INC.
Galaxy 4000 W arranty , Registration, & Customer Support 6 — 2 86-173010-00 A00 W arranty and Product Registration Thank you for choosing MGE UPS SYSTEMS, INC. for your power protection, distribution, and quality requirements. We are pleased to have you join our increasing family of users.
Installation and User Manual W arranty , Registration, & Customer Support 6 — 3 86-173010-00 A00 MGE Customer Care Center – Three Phase Products T echnical Support and Product Services T echni.
Galaxy 4000 Caution: Record All Serial Numbers! 6 — 4 86-173010-00 A00 CAUTION: Record All Serial Numbers! RECORD ALL SERIAL NUMBERS FOR THE GALAXY 4000 AND ACCESSORIES.
Glossary T erm used Definition / Meaning @ At. / And/or . +/- Plus or Minus. ≤ Equal to or less than. # Number . °C Degree Celsius. °F Degree Fahrenheit. Ø Phase angle. Ω Ohm; unit of resistance. ® T rade Mark. 2nd Second. ABC Normal sequence of phases in three phase power .
dB Decibels. dBA Decibel Adjusted. DC or dc Direct current, or voltage. Digital Meter The LCD display on the front panel of inverter system. Earth ground A ground circuit that has contact with the earth.
Glossary G — 3 86-173010-00 A00 Module Refers to individual power inverter module. N Neutral. NC Normally closed. NO Normally open. NEC National Electrical Code. NFP A National Fire Protection Association. PN Part number . On-line mode Inverter output power is the primary energy source to load.
Galaxy 4000 G — 4 86-173010-00 A00 (This page left blank intentionally).
Reorder Form 1660 Scenic A venue Costa Mesa, CA 92626 Use this form to report any errors, omissions, or other problems you have experienced, or to order additional hardcopies of this document. A free copy of this document may be downloaded from the proprietary MGE Rep Web site.
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www .mgeups.com 1660 Scenic Avenue, Costa Mesa, California 92626 • (714) 557-1636 Contact MGE United States MGE UPS SYSTEMS 1660 Scenic Ave. Costa Mesa, CA 92626 T el: (714) 557-1636 Fax: (714) 557-9788 email: info@mgeups.
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