Benutzeranleitung / Produktwartung S1400M des Produzenten Manitowoc Ice
Zur Seite of 38
Thank you for selecting a Manitowoc Ic e Machine, the de pendability leader in ice maki ng equipment and related products. With proper inst a llation, care and maintenance, your new Manitowoc Ice Mach ine will provide you with many years of reliable and economical perfo rmance.
Safety Notices As you work on an S Model Ser ies Ice Machine, be sur e to pay close attention to t he safety notic es in this manual. Disregarding the notice s may lead to serious injury and/or damage to the ice mach ine.
Part Number 80-1631-3 1 T able of Content s Section 1 General Information Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 How to Read a Model Number . . . . . . . . . . . . . . . . . .
Table of Contents (continued) 2 Part Number 80-1631-3 Water Supply and Drain Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 1 General Information Part Number 80-1631-3 1-1 Section 1 General Information Model Numbers This manual co vers the following models: NOTE: Model numbers ending in 3 indicate a 3-phase unit.
General Information Section 1 1-2 Part Number 80-1631-3 Accessories Contact your Manito woc distributor for these op tional accessories: BIN CASTER Replaces sta ndard legs. ICE BAGGER Maximize profits fro m bagged ice sales with this convenient accessory .
Section 1 General Information Part Number 80-1631-3 1-3 Model/Serial Number Location These numbers are requir ed when requesting information from your local Manitowoc distributor , or Manitowoc Ice, Inc. The model and seria l number are listed on the MODEL/ SERIAL NUMBER DEC AL affixed to the ice m achine, remote cond enser and storag e bin.
General Information Section 1 1-4 Part Number 80-1631-3 Owner W arranty Registration Card GENERAL The packet cont aining this manual also includes warranty information.
Section 2 Installation Instructions Part Number 80-1631-3 2-1 Section 2 Inst allation Instructions General These instructions are provided to assist the qu alified installer . Chec k your local Y ellow Pages for the name of the nearest Manitowoc distributor , or call Manitowoc Ice, Inc.
Installation Instru ctions Section 2 2-2 Part Number 80-1631-3 Location of Ice Machine The location selected for the ice machine must m eet the following criteria. If any of these criteria ar e not met, select another location. • The location must be free of airborne an d other contamin ants.
Section 2 Installation Instructions Part Number 80-1631-3 2-3 Electrical Service GENERAL VO L T A G E The maximum allowable voltag e variation is ±10% of the rated volt age at ice machine st art-up (when the electrical load is highest). Fuse/Circuit Breaker A separa te fuse/circuit br eaker must be provided for each ice machine.
Installation Instru ctions Section 2 2-4 Part Number 80-1631-3 Self-Cont ained Electri cal Wiring Connections SELF CONT AINED ICE MA CHINE 1 15/1/60 OR 208-230/1/60 SELF CONT AINED ICE MACHINE 208-230/3/60 SELF CONT AINED ICE MACHINE 230/1/50 ! Warning These diagrams are not in tended to show prope r wire routing, wire sizin g, disconnects, etc.
Section 2 Installation Instructions Part Number 80-1631-3 2-5 W ater Supply and Drain Requirement s W ATER SUPPLY Local water conditions may require trea tment of the water to inh ibit scale forma tion, filter sed iment, and remove chlor ine odor and t aste.
Installation Instru ctions Section 2 2-6 Part Number 80-1631-3 W ATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS T ypical Wat er Supply Drain Inst allation ! Caution Plumbing must conform to state and local codes.
Section 2 Installation Instructions Part Number 80-1631-3 2-7 Inst allation Check List F Is the Ice Machine level? F Has all of the interna l packing bee n removed? F Have all of the e lectrical and w.
Installation Instru ctions Section 2 2-8 Part Number 80-1631-3 Before St arting the Ice Machine All Manitowoc ice machines are factory-operated an d adjusted before shipmen t. No rmally , new installations do not require any adjustment. T o ensure proper oper ation, follow the Operation al Checks in Section 3 of this manual.
Section 3 Ice Machine Operation Part Number 80-1631-3 3-1 Section 3 Ice Machine Operation Component Identification sv3150 sv3149 Check V alve Ice Thickness Probe Dump V alve T oggle Switch W ater Curt.
Ice Machine Operation Section 3 3-2 Part Number 80-1631-3 Sequence Of Operation NOTE: The toggle switch must be in the ice position and the water curta in must be in place on the evaporator before the ice machine will start. INITIAL ST ART-UP OR START-UP AF TER AUTOMATIC SHUT-OFF 1.
Section 3 Ice Machine Operation Part Number 80-1631-3 3-3 HARVEST SEQUENCE 5. W a ter Purge The harvest valve(s) op ens at the beginning of the water purge to divert hot refrigerant gas into the evaporator . The water pump co ntinues to run, and th e water dump valve energizes for 45 seconds to pur ge the water in the sump trough.
Ice Machine Operation Section 3 3-4 Part Number 80-1631-3 Operational Checks GENERAL Manitowoc ice machines are factory-operated and adjusted before shipmen t.
Section 3 Ice Machine Operation Part Number 80-1631-3 3-5 HARVEST SEQUENCE W ATER PURGE The harvest sequence water purge ad justment may be used when the ice mach ine is hooked up to special water systems, such as a de-ionized water treatment system. • The harve st sequence wate r purge is factory set for 45 seconds.
Ice Machine Operation Section 3 3-6 Part Number 80-1631-3 THIS P AGE INTENTIONALL Y LEFT BLANK.
Section 4 Maintenance Part Number 80-1631-3 4-1 Section 4 Maintenance General Y ou are responsible for main t aining the ic e ma chine in accordance with the instru ctions in this manual.
Maintenance Section 4 4-2 Part Number 80-1631-3 Guardian ™ Slime is a leading cause of ice machine brea kdowns a nd biological growth is a hea lth concern. The Guardian ™ system releases chlorine dioxide on a controlled basis to inhi bit the g rowth of bacteria a nd fungi that form slime and cause malodo rs in the food zone of ice mac hines.
Section 4 Maintenance Part Number 80-1631-3 4-3 Interior Cleani ng and Sanitizing GENERAL Clean and san itize the ice machine every six months fo r efficient oper ation. If the ice machine requires more frequent cleaning and saniti zing, consu lt a qualified service company to test the water quality and recommend appropria te water treatment.
Maintenance Section 4 4-4 Part Number 80-1631-3 SANITIZING PROCEDURE Use sanitizer to remove algae or slime. Do not use it to remove lime scale or other mineral depo sits. Ste p 1 Set the toggle switch to the OFF positio n after ice falls from the evaporator at the end of a Harvest cycle.
Section 4 Maintenance Part Number 80-1631-3 4-5 REMOVAL OF PARTS FOR CLEANING/SANITIZING 1. Turn of f the electrical and water supply to the ice machine (and disp ense r when applicable). 2. Remove all ice from the bin. 3. Remove the water curtain and the component s you want to clean or sanitize.
Maintenance Section 4 4-6 Part Number 80-1631-3 1. Water Curt ain A. Gently flex the curt ain in the center a nd remove it from the right side. B. Slide the left pin ou t. W ater Curtain Removal 2. Ice Thickness Probe A. Compress the hinge pi n on the top of the ice thickness probe.
Section 4 Maintenance Part Number 80-1631-3 4-7 3. Water Distribution T ube NOTE: Distribution tube thumbscrews are ret ained by o- rings to prevent loss. Loosen thumbscre ws but do not pull thumbscre ws out of distributio n tube. W ater Distribution T ube Removal A.
Maintenance Section 4 4-8 Part Number 80-1631-3 W ater Level Probe 1. Remove t he water trou gh. 2. T he water level probe no rmally does not requ ire removal for cleaning. The p robe can be wiped and cleaned in place or proceed to step 3. 3. Pull the water level pr obe straight down to disengage .
Section 4 Maintenance Part Number 80-1631-3 4-9 W a ter Dump V a lve The water dump va lve normally does not requ ire removal for cleaning. T o determin e if removal is necessary: 1.
Maintenance Section 4 4-10 Part Number 80-1631-3 Evaporator T ray Removal 1. Remove t he water trou gh. 2. Remove thumbscrew on left side of tray . 3. Allow left side of tray to drop as you pull the tray to the left side. Continue un til the outlet tube disengages fro m the right side.
Section 4 Maintenance Part Number 80-1631-3 4-11 W a ter Inlet V a lve The water inlet valve norma lly does not require removal for cleaning. Refer to Sectio n 5 for a list of ca uses for “No W ater Entering W ater T rough” or “W ater Overflows W ater Tr ough.
Maintenance Section 4 4-12 Part Number 80-1631-3 Removal from Service/Winterization GENERAL S pecial precautions must be taken if the ice machine is to be removed from service for an extended period of time or exp osed to ambie nt temper atures of 3 2°F (0°C) or below .
Section 5 Before Calling For Service Part Number 80-1631-3 5-1 Section 5 Before Calling For Service Checklist If a problem arises during operation of your ice machine, follow the checklis t below before calling service. Routine adjustment s and maintenance proced ures are not co vered by the warr anty .
Before Calling For Service Section 5 5-2 Part Number 80-1631-3 Safety Limit Feature In addition to the standard sa fety controls, such as the high pressure cutout, your Manitowoc ice machine features built-in safety lim its which will stop the ice machine if conditions arise which could cause a ma jor component failure.
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MANITOWOC ICE, INC. 21 1 0 South 26th S treet P .O. Box 1720 Manitowoc, WI 54221-1720 Phone: (920) 682-0161 Service Fax: (920) 683-7585 Web Site - www .
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