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www .mgeups.com 40 – 130KV A MGE Gala x y 50 0 0 Critical Power and Cooling Services Division Installation and User Manual.
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Installation and User Manual i 86-174010-00 B00 MGE Gala x y 5000 40 – 130KV A Uninterruptible Power Systems Installation and User Manual Schneider Electric 1660 Scenic Avenue, Costa Mesa, CA 92626,.
MGE Galaxy 5000 Important Safety Instructions ii 86-174010-00 B00 IMPORT ANT SAFETY INSTRUCTIONS SA VE THESE INSTRUCTIONS – This manual contains important instructions for Galaxy 5000 that must be followed during operation and maintenance of the equipment.
Installation and User Manual iii 86-174010-00 B00 W ARNING HIGH LEAKAGE CURRENT . Ground connection essential before connecting supply . A TTENTION COURANT DE FUITE ELEVE. Raccordement a la terre indispensable avant le raccordement au reseau. W ARNUNG! Hoher Ableitstrom V or Inbetriebnahme Schutzleiterverbindung herstellen.
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Contents Contents I 86-174010-00 B00 IMPORT ANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii Certification Standards – Three Phase UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii Environment .
MGE Galaxy 5000 Contents II 86-174010-00 B00 3.6 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 5 3.7 Load on Battery Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation and User Manual Contents III 86-174010-00 B00 Figures 1-1 MGE Galaxy 5000 UPS Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 2 1-2 Single Line Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MGE Galaxy 5000 Record All Serial Numbers IV 86-174010-00 B00 CAUTION: Record All Serial Numbers! RECORD ALL SERIAL NUMBERS FOR THE MGE GALAXY 5000 AND ACCESSORIES.
Safety Rules Safety of persons The UPS must be installed in a room with restricted access (qualified personnel only). A UPS has its own external power source (the battery). Consequently , the power outlets may be energized even if the UPS is disconnected from the AC-power source.
MGE Galaxy 5000 Symbol Usage VI 86-174010-00 B00 Symbol Usage Danger, these instructions are imperative. Information, advice, help Visual indication Action Audio signal LED OFF LED flashing LED ON Gro.
Installation and User Manual Section Descriptions VII 86-174010-00 B00 Section Descriptions 1 Introduction Provides a general description of the MGE Galaxy 5000 system’s intended use, single line, major components, and mechanical specifications.
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Introduction Thank you for selecting a Schneider Electric product to protect your electrical equipment. The MGE Galaxy 5000 range has been designed with the utmost care. We recommend that you take the time to read this manual to take full advantage of the many features of your UPS.
MGE Galaxy 5000 1 — 2 86-174010-00 B00 Figure 1-1: MGE Galaxy 5000 UPS Cabinet. Figure 1-2: Single Line Diagram Optional Bypass Input 480Y V AC Main Input 480 V AC Main Input Bypass Input Output Q3B.
Installation and User Manual 1 — 3 86-174010-00 B00 1.2 Inside the UPS Cabinet, Access to Connections Figure 1-3: Inside MGE Galaxy 5000 UPS Cabinet (1) Connectors for auxiliary interconnections of .
MGE Galaxy 5000 1 — 4 86-174010-00 B00 Figure 1-4: Power Connection T erminals Figure 1-5: INTN PCA for Auxiliary Interconnections of Parallel UPSs 1.3 UPS Cabinet Bottom View Layout Figure 1-6: MGE Galaxy 5000 Cabinet Bottom View Layout 4.04 (102.50) 1.
Installation and User Manual 1 — 5 86-174010-00 B00 1.4 User-Machine Interface Display Figure 1-7: User-Machine Interface Display (30) Graphical display (31) Load protected LED (32) Minor fault LED .
1.5 Display Screens Figure 1-8: Display Screens Personalization Frequency measurements MGE Galaxy 5000 Introduction 1 — 6 86-174010-00 B00.
Installation and User Manual 1.6 Relay Communication Card Figure 1-9: Relay Communication Card (50) Card cover screws (51) Card screw holes (52) Card cover (53) Cable entry holes (54) Outp ut terminal.
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Setup and Installation 2.0 Scope Guides the user through performing connections required for initial installation. Included are the electrical specifi- cations and connection details. 2.1 Location T o ensure correct ventilation, leave nothing on top of the UPS.
2.1.1 Layout of Cabinets Figure 2-2: Layout of Cabinets (typical) 2.2 Electrical Specifications T able 2-1: Electrical Specifications for the MGE Galaxy 5000 Output Power Rating (0.
Installation and User Manual CAUTION Only an authorized electrical professional should access electrical connections. A severe shock hazard exists. 2.3 Connection of Power Cables in a Single UPS Figur.
2.4 Redundant Parallel Configuration (Maximum T wo UPS Units for Pn) These configurations do not have an external System Bypass Cabinet (SBC). Figure 2-5: Parallel UPS With Common Normal and Bypass AC.
Installation and User Manual 2.5 Auxiliary Interconnections Between UPSs in Parallel Configurations Figure 2-7: Redundant Parallel Configuration (Maximum T wo UPS) Exchange-current interconnections (19): Link connectors XMS02 and XMS03 on the two UPS units.
Figure 2-8: Parallel Configuration for Increased Capacity (Four UPSs) These configurations have an external System Bypass Cabinet (SBC). UPS 2 UPS 1 UPS 4 UPS 3 Blue plug Red plug n o m m o C UPS 1 SB.
Installation and User Manual Fitting the Protection Cover for the Auxiliary Interconnection Cables The protection cover supplied with the parallel connected UPS units protects the user against direct contact with voltages other than SEL Vs and ensures the auxiliary interconnection cables are maintained in position.
2.7 Adding Communication Cards Figure 2-1 1: Adding Communication Cards MGE Galaxy 5000 Setup and Installation 2 — 8 86-174010-00 B00.
Installation and User Manual 2.8 Connection of the Relay Communications Card CAUTION Isolate and lock-out all power sources for this card before making connections. Never connect SEL V (safety extra low voltage) and non-SEL V circuits to the different outputs of the same card.
2.8.1 Characteristics of the Contacts on the Relay Communications Card Figure 2-13: Characteristics of the Contacts on the Relay Communications Card Communications Card Connection Example If a SEL V (.
Installation and User Manual 2.9 Routing the Control/Communications Cables Single UPS Figure 2-14: Routing the Control/Communications Cables for Single UPS CAUTION T o ensure sufficient isolation of control and communication cables, they must be run separately from the power cables.
Parallel UPS Figure 2-15: Routing the Control/Communications Cables for Parallel UPS CAUTION T o ensure sufficient isolation of exchange-current, CAN and external bypass cabinet cables, they must be run separately from the power cables.
Operation 3 — 1 86-174010-00 B00 Operation CAUTION All operations concerning system start-up and compliance with standards and regulations, including those related to the battery cabinet, must be carried out by trained and certified personnel before using the UPS.
3.2 Restarting a Single UPS Check that switches Q4S (9) and Q5N (1 1) are closed. If this is the case, continue with this procedure, otherwise refer to Section 4.4.1 "Return to the Normal Operation, Single UPS". Figure 3-2: Restarting a Single UPS 3.
Installation and User Manual 3.4 Restarting a Parallel Configuration Check that switches Q4S (9) and Q5N (1 1) are closed. If this is the case, continue with this procedure, otherwise refer to Section 4.4.2 or Section 4.4.3 "Return to the Normal Operation, Parallel UPS".
3.5 Operation of Mimic-Panel LEDs The MGE Galaxy 5000 system is simple to operate and yet provides a wealth of continuous monitoring and diagnostic features to ensure proper operation. Operators gain access to information in the MGE Galaxy 5000 system through the display and its integrated LED mimic panel.
Installation and User Manual 3.6 Operating Modes Normal (Double Conversion) Mode This is the standard operating mode, set by default in the factory . T wo possible cases: Figure 3-6: Normal (Double Conversion) Operating Mode 3.7 Load on Battery Power The load continues to be protected by the UPS when the normal AC source is not available.
3.8 UPS Personalization Access to the Personalization Functions CAUTION Personalization must be carried out with switches Q1 (8) and Q5N (1 1) open (OFF) and switch Q4S (9) closed (ON).
Installation and User Manual Battery 3.9 Display Messages List Low battery warning threshold if battery monitor inactive 40% remaining backup time 20 - 60 - 80 % remaining backup time Low battery warn.
3.10 Operation of the Relay Communication Card (Dry Contacts) All systems are equipped with this remote transmissions card (also known as SECI). A complete specification exists for the card used in MGE Galaxy 5000. This card is used for the transmission of information between the system and the environment.
Installation and User Manual 3.10.3 List of Operating Status Conditions That May be Assigned to an SECI Output Operating status conditions Description GENERAL ALARM PFC fault OR Inverter fault OR Bypa.
PFC F AUL T Neutral leg fault OR Neutral leg IGBT temperature outside tolerances OR V oltage difference between 2 DC half-buses outside tolerances OR T op DC half-bus voltage outside tolerances OR Bot.
Installation and User Manual Galaxy 5000 can be equipped with up to two SECI cards maximum. In this case, the second card must be identified differently . On the second card, microswitch 1 on SA1 must be set to ON. BA TTER Y TEMPERA TURE F AUL T Battery ambient temperature outside tolerances.
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4 — 1 86-174010-00 B00 Maintenance Maintenance 4.0 Scope Identifies alarm conditions, UPS isolation operation, and maintenance and safety information on servicing batteries for the MGE Galaxy 5000. 4.1 Identification of Alarms Alarm conditions are identified by LEDs (31) , (32) , (33) and the buzzer .
4.3 UPS Isolation 4.3.1 UPS Isolation Single UPS T o isolate the UPS from the electrical power source and supply the load directly by the normal or bypass AC source, follow the instructions below . Figure 4-2: UPS Isolation A TTENTION Power is present on the power connection terminals.
Installation and User Manual 4.3.2 UPS Isolation Parallel UPS Without External Bypass Cabinet Shutdown and isolation of the first UPS: Figure 4-3: Parallel UPS Configuration Without External Bypass Cabinet A TTENTION Power is present on the power connection terminals.
4.3.3 UPS Isolation Parallel UPS With External Bypass Cabinet Shutdown and isolation of one UPS: Figure 4-4: Parallel UPS Configuration With External Bypass Cabinet Shutdown and isolation of all the UPSs: Figure 4-5: Shutdown and Isolation of all the UPSs 1 - On each UPS, press a button to exit sleep mode.
Installation and User Manual Maintenance 4 — 5 86-174010-00 B00 4.4 Return to the Normal Operation 4.4.1 Return to Normal Single UPS Figure 4-6: Return to the Normal Operation for Single UPS 1 - Check that bypass switch Q3BP (10) is ON and that all other switches are OFF .
MGE Galaxy 5000 Maintenance 4 — 6 86-174010-00 B00 4.4.2 Return to Normal Parallel UPS Without External Bypass Cabinet Restart the UPS unit for which switch Q3BP (10) is ON and the other switches are OFF . CAUTION It is imperative to restart this UPS.
Installation and User Manual Maintenance 4 — 7 86-174010-00 B00 Restart the UPS for which all switches are set to OFF . 1 - Set the input switch Q4S (9) to ON.
4.4.3 Return to Normal Parallel UPS With External Bypass Cabinet Figure 4-8: Parallel UPS Configuration With External Bypass Cabinet 1 - Check that all switches on the UPSs are set to OFF . 2 - Apply bypass and input power to UPSs. 3 - Set switch Q4S (9) on each UPS to ON.
Installation and User Manual 4.5 Servicing Batteries IMPORT ANT SAFETY INSTRUCTIONS FOR SER VICING BA TTERIES Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries.
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Appendices A1 Electrical Characteristics Selection of Protection Devices UPS with common normal and bypass AC inputs UPS unit with separate normal and bypass AC inputs NOTE: Interrupted T ransfer to Bypass Source: If the bypass source is beyond the conditions stated below , the UPS will make an interrupted transfer (not more than 100 msec.
When sizing the upstream circuit breakers, the parameters presented below must be taken into account: T ime/current curves for UPS input and output fuses: UPS short-circuit current with inverter coupl.
Installation and User Manual A — 3 86-174010-00 B00 Input/Output Characteristics Normal AC source/Bypass AC source Power supplied as a function of Permissible UPS overloads as a function of time inp.
MGE Galaxy 5000 A — 4 86-174010-00 B00 General characteristics of Galaxy 5000 UPSs INFORMA TION The operating temperature range is 32°F to 104°F (0°C to +40°C); for overload conditions is 32°F to 86°F (0°C to +30°C). Optimum operating range is within 68°F to 77°F (20°C to +25°C).
Installation and User Manual A — 5 86-174010-00 B00 A2 Maximum Allowable Power for Parallel UPS Units INFORMA TION The maximum allowable power for 6 parallel UPSs is limited to 5 x Pn for 40-80kV A UPSs. For 100-130kV A UPSs, the maximum is up to 4 x Pn.
MGE -Galaxy 5000 A — 6 86-174010-00 B00 A3 UPS Cabinet Major Internal Components IGBT charger + neutral leg IGBT PFC IGBT inverter EXTN PCA DC capacitors Normal AC and battery SS PCA Output fuse Byp.
Installation and User Manual A — 7 86-174010-00 B00 A4 A vailable Options NMC (Network Management Card) option This option is a communications card for supervision and protection of a three-phase device. Each UPS can be equipped with a maximum of four NMC communications cards.
MGE Galaxy 5000 A — 8 86-174010-00 B00 A5 Environment Schneider Electric has implemented an environmental-protection policy . Products are developed according to an eco-design approach. Substances This product does not contain CFCs, HCFCs or asbestos.
Installation and User Manual W arranty , Registration, & Customer Support W — 1 86-174010-00 B00 MGE W arranty & Proprietary Rights Statement for Three Phase Products (Applicable within the United States, Canada and Mexico) MGE Standard Three Phase W arranty MGE UPS SYSTEMS, INC.
MGE Galaxy 5000 W arranty , Registration, & Customer Support W — 2 86-174010-00 B00 W arranty and Product Registration Thank you for choosing MGE UPS SYSTEMS, INC. for your power protection, distribution, and quality requirements. We are pleased to have you join our increasing family of users.
Installation and User Manual W arranty , Registration, & Customer Support S — 1 86-174010-00 B00 Service Solutions T eam — Three Phase Products T echnical Support and Product Services T echnic.
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Glossary T erm used Definition/Meaning @ At. / And/or . +/- Plus or Minus. ≤ Equal to or less than. # Number . °C Degree Celsius. °F Degree Fahrenheit. Ø Phase angle. Ω Ohm; unit of resistance. ® T rade Mark. AC or ac Alternating current, also implies root-mean-square (rms).
Glossary MGE Galaxy 5000 G — 2 86-174010-00 B00 IEEE Institute of Electrical and Electronic Engineers. Inverter An electrical circuit that generates an AC voltage source from a DC voltage source. IGBT Insulated gate bipolar transistors. I/O Input/Output.
SCR Silicon controlled rectifier . Static T ransfer A solid state switching mechanism electronically controlled to pass AC power directly from the utility to an output load. T est connector DB-9 type connector on the LCD panel allowing MGE UPS SYSTEMS Customer Support Service technician to access programmable and diagnostic features of the system.
MGE Galaxy 5000 G — 4 86-174010-00 B00.
Reorder Form 1660 Scenic A venue Costa Mesa, CA 92626 Use this form to report any errors, omissions, or other problems you have experienced, or to order additional hardcopies of this document. A free copy of this document may be downloaded from the proprietary Web site.
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Contact Information Schneider Electric 1660 Scenic Avenue, Costa Mesa, California 92626 T el: (714) 557-1636 (800) 523-0142 Fax: (714) 557-9788 email: info@mgeups.
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