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Kodak Home Page on Internet Intranet Table of Contents © Eastman Kodak Company, 1999 {ServiceManual}{Production}{KodakServiceSupport} Publication No. SM4530-1 30APR96 SERVICE MANUAL for the Kodak Ekt.
2 30APR96 – SM4530-1 PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the subject matter gained by Eastman Kodak Company prior to publication.
SM4530-1 – 30APR96 3 Adjusting the SLIDE LIFT LEVER POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Adjusting the ZERO POSITION SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Adjusting the Focus Light Path - Auto Focus Models .
SERVICE MANUAL 4 30APR96 – SM4530-1 Section 1: Replacements and Installations Replacing the LO WER HOUSING ASSEMBL Y W arning Dangerous Voltage [1] Disconnect the main power . [2] Remov e the PROJECTION LENS. [3] Remov e the LAMP MODULE ASSEMBL Y . [4] Remov e the 6 T orx SCREWS (f or N.
Replacements and Installations SM4530-1 – 30APR96 5 Replacing the F AN SHAFT ASSEMBL Y W arning Dangerous Voltage [1] Disconnect the main power . [2] Do the replacement procedure f or the LO WER HOUSING ASSEMBL Y .
SERVICE MANUAL 6 30APR96 – SM4530-1 [11] Lift the BLO WER CO VER ASSEMBL Y up. [12] Remov e the 3 He x 1/4 in. SCREWS from the MO TOR. [13] Lift the MO TOR until y ou obser ve the F AN BEL T and MECHANISM BEL T . [14] Remov e the F AN BEL T and MECHANISM BEL T off the MOT OR PULLEY .
Replacements and Installations SM4530-1 – 30APR96 7 Installing the F AN SHAFT ASSEMBL Y Important When installing the FAN and MECHANISM BELTS, install the MECHANISM BELT on the small MOTOR PULLEY, and the FAN BELT on the large MOTOR PULLEY. [1] Do the remov al procedure for the F AN BEL T and SHAFT in rev erse order .
SERVICE MANUAL 8 30APR96 – SM4530-1 Installing the MO T OR Important When installing the FAN and MECHANISM BELTS, install the MECHANISM BELT on the small MOTOR PULLEY, and the FAN BELT on the large MOTOR PULLEY. [1] Do the replacement procedure f or the MO TOR in re verse order .
Replacements and Installations SM4530-1 – 30APR96 9 Installing the WORM PULLEY and MECHANISM BEL T Important When installing the FAN and MECHANISM BELTS, install the MECHANISM BELT on the small MOTOR PULLEY, and the FAN BELT on the large MOTOR PULLEY.
SERVICE MANUAL 10 30APR96 – SM4530-1 Installing the THERMAL FUSE ASSEMBL Y [1] Do the replacement procedure f or the THERMAL FUSE ASSEMBL Y in rev erse order .
Replacements and Installations SM4530-1 – 30APR96 11 Replacing the LAMP MODULE RECEPT A CLE W arning Dangerous Voltage [1] Disconnect the main power . [2] Do the replacement procedure f or the LO WER HOUSING ASSEMBL Y . [3] Cut and remov e the necessar y WIRE TIES.
SERVICE MANUAL 12 30APR96 – SM4530-1 Replacing the CYCLE SOLENOID ASSEMBL Y W arning Dangerous Voltage [1] Disconnect the main power . [2] Do the replacement procedures f or the LO WER HOUSING ASSEMBL Y and the MO T OR. [3] Cut and remov e the necessar y WIRE TIES.
Replacements and Installations SM4530-1 – 30APR96 13 Replacing the MECHANISM ASSEMBL Y W arning Dangerous Voltage [1] Disconnect the main power . [2] Do the replacement procedure f or the LO WER HOUSING ASSEMBL Y . [3] Cut and remov e the necessar y WIRE TIES.
SERVICE MANUAL 14 30APR96 – SM4530-1 Installing the MECHANISM ASSEMBL Y Important To insert the SELECT BUTTON into the hole in the SELECT LEVER when installing the MECHANISM ASSEMBLY, hold the SELECT BUTTON completely down. [1] Do the remov al procedure for the MECHANISM ASSEMBL Y in re v erse order .
Replacements and Installations SM4530-1 – 30APR96 15 Replacing the CAM ST A CK ASSEMBL Y and CYCLE LEVER ASSEMBL Y W arning Dangerous Voltage [1] Disconnect the main power . [2] Do the replacement procedure f or the MECHANISM ASSEMBL Y . [3] Remov e the INDEXER LEVER ASSEMBL Y from the T OP PLA TE of the MECHANISM ASSEMBL Y .
SERVICE MANUAL 16 30APR96 – SM4530-1 [12] Remov e the LIGHT BAFFLE. [13] Remov e the NUT from the LIFT LEVER SHAFT . [14] Remov e the LIFT LEVER and SHAFT . [15] Remov e the 2 E-RINGS from the 2 CAM SHAFT BEARINGS. [16] Remov e the 2 CAM SHAFT BEARINGS.
Replacements and Installations SM4530-1 – 30APR96 17 [20] Remov e the 2 SCREWS from the CYCLE SOLENOID . [21] Remov e the CYCLE SOLENOID . [22] Slide the PLUNGER and PLUNGER SPRING off the CYCLE LEVER. [23] Remov e the HALF CYCLE SPRING between the CYCLE LEVER ASSEMBL Y and the HALF CYCLE LEVER.
SERVICE MANUAL 18 30APR96 – SM4530-1 Replacing the LAMP SOCKET TERMINAL ASSEMBL Y , N.P . W arning Dangerous Voltage [1] Disconnect the main power . [2] Remov e the LAMP MODULE. [3] Remov e the PROJECTION LAMP from the LAMP MODULE. [4] Remov e the SCREW from the LAMP DOOR PLA TE ASSEMBL Y .
Replacements and Installations SM4530-1 – 30APR96 19 Replacing the LAMP SOCKET TERMINAL ASSEMBL Y , Painted Models [1] Disconnect the main power . [2] Remov e: • LAMP MODULE • PROJECTION LAMP fo.
SERVICE MANUAL 20 30APR96 – SM4530-1 Caution The TABS could break. [3] Bend the 3 T ABS of the LAMP BRA CKET ASSEMBL Y . [4] Lift the top of the LAMP BRA CKET ASSEMBL Y up . [5] Rotate and push the LAMP TERMINAL ASSEMBL Y until it releases. [6] Remov e the LAMP TERMINAL ASSEMBL Y .
Replacements and Installations SM4530-1 – 30APR96 21 Replacing the LENS MOUNT ASSEMBL Y - Non A uto Focus Model W arning Dangerous Voltage [1] Disconnect the main power . [2] Do the replacement procedure f or the LO WER HOUSING ASSEMBL Y . [3] Remov e the FOCUS KNOB.
SERVICE MANUAL 22 30APR96 – SM4530-1 Replacing the A UT O-FOCUS SWITCH ASSEMBL Y W arning Dangerous Voltage [1] Disconnect the main power . [2] Do the replacement procedure f or the LO WER HOUSING ASSEMBL Y . [3] Remov e the FOCUS KNOB. [4] Remov e the shor t, gra y wire from the A UT O- FOCUS DEFEA T SWITCH.
Replacements and Installations SM4530-1 – 30APR96 23 Replacing the FOCUS SHAFT ASSEMBL Y - A uto Focus Models W arning Dangerous Voltage [1] Disconnect the main power . [2] Do the replacement procedure f or the LO WER HOUSING ASSEMBL Y . [3] Remov e the FOCUS KNOB.
SERVICE MANUAL 24 30APR96 – SM4530-1 [17] Remov e the FOCUS MOT OR BRA CKET ASSEMBL Y . [18] Push the RA CK LEVER aw a y from the FOCUS SHAFT ASSEMBL Y . [19] Remov e the FOCUS SHAFT ASSEMBL Y . Installing the FOCUS SHAFT ASSEMBL Y Important Do the adjustments for the PHOTOCELL NULL and AUTO-FOCUS CLAMP after installation.
Replacements and Installations SM4530-1 – 30APR96 25 [12] Remov e the FOCUS MOT OR BRA CKET ASSEMBL Y . [13] Remov e the FOCUS SHAFT ASSEMBL Y . Installing the FOCUS SHAFT ASSEMBL Y [1] Do the replacement procedure f or the FOCUS SHAFT ASSEMBL Y in rev erse order .
SERVICE MANUAL 26 30APR96 – SM4530-1 Section 2: Adjustments Adjustment Specification Use T-BAR TL-3003 to bend the CYCLE LEVER to adjust the CYCLE SOLENOID. Adjusting the CYCLE SOLENOID W arning Dangerous Voltage [1] Connect the main power . Important • The CYCLE SOLENOID must operate correctly to do this adjustment.
Adjustments SM4530-1 – 30APR96 27 Adjustment Specification This adjustment adjusts the strobe and timing of the INDEXER LEVER. Use TL-3000. The gate edge of the black plastic of the INDEXER LEVER should be between the 2 holes at position 2. Adjusting the INDEXER LEVER ASSEMBL Y W arning Dangerous Voltage [1] Disconnect the main power .
SERVICE MANUAL 28 30APR96 – SM4530-1 Adjusting the SLIDE LIFT LEVER MANU AL W arning Dangerous Voltage [1] Disconnect the main power . Important The older style MECHANISM SLIDE LIFT LEVER has an ECCENTRIC on it to do this adjustment. [2] Do the remov al for the MECHANISM ASSEMBL Y .
Adjustments SM4530-1 – 30APR96 29 Adjusting the SLIDE LIFT LEVER PO WER W arning Dangerous Voltage [1] Disconnect the main power . Important The older style MECHANISM SLIDE LIFT LEVER has an ECCENTRIC on it to do this adjustment. [2] Do the remov al for the MECHANISM ASSEMBL Y .
SERVICE MANUAL 30 30APR96 – SM4530-1 Adjusting the ZERO POSITION SWITCH Important It is necessary to make a 5/16 in. WRENCH to do this adjustment. See the Tools section. [1] Energize the projector . [2] Connect the DIGIT AL V OL T METER (D VM) between PINS 1 and 3 (ZER O POSITION SWITCH) of the SPECIAL APPLICA TIONS PLUG.
Adjustments SM4530-1 – 30APR96 31 Adjusting the Focus Light P ath - Auto Focus Models W arning Dangerous Voltage [1] Disconnect the main power . [2] Remov e the PROJECTION LENS. [3] Do the remov al for the LO WER HOUSING ASSEMBL Y . Important It is necessary to make a FAN COVER TOOL.
SERVICE MANUAL 32 30APR96 – SM4530-1 Adjusting the NULL W arning Dangerous Voltage [1] Disconnect the main power . [2] Do the remov al for the LO WER HOUSING ASSEMBL Y .
Adjustments SM4530-1 – 30APR96 33 Adjusting the PHO T OCELL W arning Dangerous Voltage [1] Disconnect the main power . [2] Do the remov al for the LO WER HOUSING ASSEMBL Y . Important It is necessary to make a FAN COVER TOOL. See the Tools section. [3] Install the F AN CO VER TOOL o ver the F AN area and the LAMP MODULE.
SERVICE MANUAL 34 30APR96 – SM4530-1 [12] Manually mov e the CLAMP P AD ASSEMBL Y until the T AB is in the NULL position. W arning Dangerous Voltage [13] Connect the main power . Important It is necessary to make a FAN COVER TOOL. See the Tools section.
Adjustments SM4530-1 – 30APR96 35 Adjustment Specification Use TL-1744 to check that the CLAMP PAD ASSEMBLY moves forward and backward. Adjusting the CLAMP P AD ASSEMBL Y W arning Dangerous Voltage [1] Disconnect the main power . Important • If the CLAMP ASSEMBLY has a COIL SPRING on the ADJUSTMENT SCREW, remove it.
SERVICE MANUAL 36 30APR96 – SM4530-1 Adjusting the D ARK SHUTTER [1] Do the remov al for the LO WER HOUSING. [2] Inser t a thin SLIDE into the GA TE MECHANISM; the D ARK SHUTTER should open. [3] Check the the PRESSURE P AD is correctly aligned with the the D ARK SHUTTER.
Lubrication SM4530-1 – 30APR96 37 Section 3: Lubrication [1] Apply lubricant SUPER LUBE TL-4276 to the follo wing par ts and areas of the projector ; see the illustrations: • FAN • INDEXER LEVER.
SERVICE MANUAL 38 30APR96 – SM4530-1 A091_0023HA.
Lubrication SM4530-1 – 30APR96 39 A091_0022DA.
SERVICE MANUAL 40 30APR96 – SM4530-1 Section 4: Tools The LOWER HOUSING ASSEMBLY is a part of the cooling function. To operate the projector with the LOWER HOUSING removed, make a FAN COVER TOOL.
Specifications SM4530-1 – 30APR96 41 Section 5: Specifications Item Description Electrical Supply Standard U.S. Models: 110 - 125 V ac Japan J Models: 100 V AC, 60 Hz only Korea KK Models: 220 V AC, 60 Hz only Power Consumption 400 W Dimensions • Height: 119 mm (4.
SERVICE MANUAL 42 30APR96 – SM4530-1 Auto Focus System • After the initial focus adjustment, the auto-focus system will adjust for the difference in the slide position from slide to slide. This focus adjustment will occur within 1 second after the slide is inserted into the GATE.
Diagnostics SM4530-1 – 30APR96 43 Section 6: Diagnostics MAIN MO T OR V oltages MAIN MO TOR PIN Color s MAIN MO TOR PIN V oltages PIN Color 12 brown 11 red 10 violet 9 yellow 8 blue 7 not used PIN Voltage 8-9 25.5 V ac 10-11 14.5 V ac 11-12 14.5 V ac 10-12 29 V ac 12 11 10 9 8 7 A091_0006BA brown white black 84.
SERVICE MANUAL 44 30APR96 – SM4530-1 9-PIN SPECIAL APPLICA TION PLUG 9-PIN SPECIAL APPLICA TION PLUG PHO T OCELL V oltages PHO TOCELL V oltages PINS Description 1 and 3 ZERO POSITION SWITCH 4 and 5 SHUTTER SWITCH 7 and 8 LOWER VOLTAGE SUPPLY, 2.
Diagnostics SM4530-1 – 30APR96 45 5-PIN REMO TE CORD PLUG V oltages 5-PIN REMO TE PLUG V oltages PIN Description white Reverse red Forward yellow Common brown RACK SOLENOID black Focus - REMOTE A100.
SERVICE MANUAL 46 30APR96 – SM4530-1 SMALL COMPONENT BO ARD ASSEMBL Y 256809 V oltages Description Component RED +, BLACK - Voltage TIMER Circuit CR3 + to - 32 V DC TIMER Circuit Q3 - G to + A 32 V DC TIMER Circuit Q4 - G to + K 18.1 V DC CYCLE HOLD DOWN REVERSE CR4 + to - 18.
Diagnostics SM4530-1 – 30APR96 47 V oltage Specifications - General P ar ts P ower , Illumination, and Cooling Malfunctions Part Procedure Voltage FOCUS MOTOR None 8.
SERVICE MANUAL 48 30APR96 – SM4530-1 Slide T ranspor t Malfunctions Malfunction Check Forward and reverse do not operate using the FRONT PANEL BUTTONS or REMOTE CONTROL. 1. Check that the secondary voltage on the MAIN MOTOR is correct. 2. Check that the W across the CYCLE SOLENOID COIL are correct.
Diagnostics SM4530-1 – 30APR96 49 The projector does not change cycles when using a DISSOLVE CONTROL; the REMOTE CONTROL and CONTROL PANEl BUTTONS operate correctly. 1. If the CYCLE LEVER and the RATCHET PLATE are dirty. • Clean and apply lubricant SUPER LUBE TL-4276 to thE CYCLE LEVER and RATCHET PLATE.
SERVICE MANUAL 50 30APR96 – SM4530-1 TIMER does not operate 1. Check the VARIABLE RESISTOR for correct operation and install a new part if necessary. 2. Move the TIMER BUTTON forward and backward; use a DVM to check for changes in W. 3. Energize the projector and move the TIMER to “S”.
Diagnostics SM4530-1 – 30APR96 51 Focus Malfunctions Malfunction Check No manual focus 1. Check the FOCUS SHAFT SPRING for the correct tension. 2. Check the LENS SUPPORT SPRING for correct tension. 3. Check the LENS DRIVE GEAR on the FOCUS SHAFT ASSEMBLY for damage and install a new part if necessary.
SERVICE MANUAL 52 30APR96 – SM4530-1 No auto-focus 1. Check that the AUTO-FOCUS DEFEAT SWITCH is in the “ON” position. 2. Check that the MAIN PROJECTION LAMP operates correctly. 3. Insert the TARGET SLIDE TL-3002 in the GATE MECHANISM. • Check that the TARGET is correctly aligned.
Diagnostics SM4530-1 – 30APR96 53 AUTO FOCUS MOTOR operates continually 1. Install the TARGET SLIDE TL-3002 in the GATE MECHANISM. 2. Check that the alignment of the TARGET and NULL is correct. If not, see the Adjustments section. 3. Check for a light leak: • Install a different LAMP MODULE ASSEMBLY.
Printed in U.S.A. • sm4530_1.fm EASTMAN KODAK COMPANY Rochester, NY 14650 Kodak, Ektagrphic, and Wratten are tradmarks..
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