Benutzeranleitung / Produktwartung JTM-4VS des Produzenten Jet Tools
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Opera ting Instructions and Parts M anual Variab le Sp eed Turr et Mill Model J TM-4VS Shown with opt i on al acce ss ori es X-Ax is Ta ble Powerf eed an d D RO JET 427 New Sanf or d Road LaVergne, Tennessee 37086 Part No . M-690182 Ph.: 800-274-684 Revi s ion H2 06/ 2014 ww w .
2 Warrant y and Service JET ® war r a n ts ever y pr o duc t it sel l s aga i nst m an uf a ct u r er s ’ defec t s. I f o ne of ou r t ool s n eeds ser v ic e o r r ep a ir , pl ea se contact Te chni cal Se r vice by calling 1-800-2 74-6846, 8A M t o 5P M CS T, Monday through F riday.
3 Ta ble o f C onte nt s Secti on Page W a rrant y and Servic e ............................................................................................................................... ....... 2 Warn ing s ..................................
4 Bas e Assembly ............................................................................................................................... ........... 3 3 Par ts L ist f o r Bas e As sembly ...................................................
5 17. Check dam aged part s. B ef or e f urther use of the m achine, a guard or other par t that i s damaged should b e caref ully c hecked to det er mi ne that it w il l operate properly and perf or m it s i ntended f uncti on.
6 Introduct ion Thi s manual i s pro v i ded by JET, c o v ering t he s af e operat ion and m ai n t enance procedure s f or a JET M odel JT M-4VS Tur ret Milli ng Machi ne. This m anual contai ns i nstructi ons on instal l ation, safety pr ecautions, gener al operat ing procedur es, m aintenance i nstruct ions and p art s br eakdown.
7 Unpacking Open shi pping cont ainer and c heck f or shippi ng dam age. Report any damage i mm ediately to your dist ribut or and shippi ng agent. Do not discard any shippi ng mat erial until the T urret Mill is ass em bl ed and runni ng properl y .
8 Set-up an d Installat ion Pr eparin g the M illing M achi ne for Ser vice 1. Rem o v e any cr ating which m ay be cov ering t he m ac h i ne on the pallet . 2. Rem o v e accessory it e m s f ro m the pal l e t or m ach i ne tabl e. Co m pare these it e m s with t he list on the pr ev i ous page.
9 JTM-4VS D imens ions Figur e 2: Installation Diagr am.
10 JTM-4VS Overview and T erminolog y Figur e 3: O verview.
11 Electri ca l Connections All el ectrical co nn ections mu st be m ade by a qualif ied e lec tricia n! Fa ilure to comp ly may cause serious inju ry! Gene ral E lect ric al Ca uti ons Thi s m achi ne m ust be grounded i n accordanc e with the Nat ional E lectric al Code and l oca l c odes and ordi nances.
12 Figur e 6 Vari a ble Speed Cont ro l Cha nge spe e d only while the spin dle is t urn in g. The v ari-speed hand w heel (A, Figure 7) is used to cont rol t he s pi ndl e s pee d. T he speeds f or hi gh and low speed ranges are di splayed on t he panel on the fr ont o f the mill head (B, Fi gure 7).
13 Spindle Br ake The spi ndle brake l ever is l ocated on the upper left side of the mil l head (Fi gure 8). P u l l lev er dow nward to appl y the br ake. T he s pi ndle br ake lev er is used only aft er t he m otor sw i tc h has bee n set t o OF F .
14 Feed Trip Cam Lev er The Feed Trip Cam Lever ( A , Fi gure 12) is located on the l e ft si de o f t he head behi nd the M anual F ine Feed Handwheel (B, F igure 12) . I t engages the ov erload cl utch on the pini on s haf t when pos i ti oned to the l e f t.
15 Depth S cale and St op Ref erring to Figur e 15: The Dept h Scale and Stop are used i n drill i ng operat ions to set the dept h o f the drill ed hole. T he depth scal e is loc ated on the f ront o f t he mi ll head. The scal e consists of a Microm eter Adjust ing Nut (A ) , Lock N ut (B), Q uill Stop (C), Quill St op Sc rew (D), and Scale (E).
16 Draw B ar Oper ation - Ch anging Tooling 1. Using t he w r ench pr o v i ded with t he m achine, loosen t he draw bar t w o or three t urns (t urn count ercloc kw i se) using the dr aw bar hex (F i gure 18). Figur e 18 2. Tap t he top of the dr aw bar wi th a so f t-f aced hamm er to l oosen the c oll et f rom t he taper.
17 4. Bef ore applying f inal t orque, check t o m ake sure the mi ll head i s perpendi cular to the workt abl e. 5. S et up a dial i nd i cat or i n a collet and s ec ure using t he dr aw bar (ref er to Figure 22) . 6. Put t he spindle drive in neut ral.
18 Posi tion ing th e Ram Po siti onin g th e Ram Fo re and Aft 1. Loosen t he tw o bol ts (A, Figure 23) that lock the ram to its w ay s . Figur e 23 2. Tur n t he lev er (B, F igure 23) t o m ov e the r am on its w ay s . 3. W hen the desired positi on is reached, lock t he bolt s (A, Figure 23) secur el y.
19 Power Feed Trip Lever Mech anism Ref er to Figur e 25. The power f eed tr ip lever mechani s m will need to be adjust ed if worn or whenev er any t rip l e v er m ec han i sm component s are repl aced. 1. Loosen t he f eed trip adjusti ng screw l oc k nut .
20 4. Ti ghten the two nut locki ng scr ews. 5. Using t he l ongit udinal table cr ank , m ov e t he tabl e to the mi dd le position. 6. Set up a di al i ndicator t o check l ongit ud i nal backl ash. Gentl y move t he c rank back and f or th whil e w at ching t he dial indi cator.
21 M a intenance Befo re any in tervention on th e mac h ine, di sco nnect i t fro m t h e electri cal su ppl y by pulli ng o ut the pl ug or sw itch ing off t he m ain s witc h! Fail ure t o com ply may ca use s er ious injur y. Lubr ication The m illi ng m achi ne i s equipped w i th a “on e-shot ” lubr icati on sys tem .
22 Replacemen t of Driv e Motor Ref er to Figure 30 and Head A ssembly i n the Parts secti on. Figur e 30 1. Oper at e s pi ndl e a t it s highest speed. Disco nnect elect rical po wer to th e machi n e b efore perfo rming any maintenan ce. 2. Di sconnect el ectri cal power.
23 Replacemen t of Var i-Spee d Belt Ref er to Fi gures 31 and 32, and Head Ass embly in the Parts sect i on. Disco nnect elect rical po wer to th e machi n e b efore perfo rming any maintenan ce. 1. Rem ove driv e mot or (re f er t o the Replacement of Drive M ot or s ect i on).
24 Replacemen t of Quill F eed Clock S prin g Re f er to the Spindle Assem bly in the Parts secti on. Disco nnect elect rical po wer to th e machi n e b efore perfo rming any maintenan ce. 1. Rem ove t he coar s e f eed handl e. 2. Rem ov e the scre w, hub, and key f rom t he c oar se f eed sha f t (ref .
25 Head A ssembly.
26 Par t s List for Hea d A ssembly Ind ex No. Part No. Descrip t i on Siz e Qty ................. JTM4 VS-H A ............ H ead Assem bl y w / Motor ................................... ............................................... 1 1 ............
27 Ind ex No. Part No. Descrip t i on Siz e Qty 54 ............. VS- 054 .................... Brake Lock B l ock ............................................... ........................................ ....... 1 55 ............. TS- 1503061 ..........
28 Ind ex No. Part No. Descrip t i on Siz e Qty 11 4 ........... JTM1 - 001VS ........... Draw Bar ........................................................... ............................................. .. 1 11 5 ........... JTM4 VS- A 002B ...... D raw Ba r W as her .
29 Spindle A ssembly.
30 Par ts List for Spin dle A ssembly Ind ex No. Part No. Descrip t i on Siz e Qty 1 ............... TS- 1533042 ............ Scre w ................................................................ M5 x 10 .................................. 6 2 ......
31 Ind ex No. Part No. Descrip t i on Siz e Qty 78 ............. LA- 082 .................... Overl oad C l utch Lockout .................................... ............................................... 1 79 ............. LA- 083 ..................
32 Ind ex No. Part No. Descrip t i on Siz e Qty 15 3 ........... LA - 110 .................... Quil l Lo ck Slee v e ............................................... ....................................... ........ 1 15 5 ........... LA - 043 .........
33 Base A ssembly.
34 Par ts List for Base A ssembly Ind ex No. Part No. Descrip t i on Siz e Qty 1 ............... LB- 001 .................... Set Scre w .......................................................... M6 x30 .............................. ..... 2 2 .......
35 Ind ex No. Part No. Descrip t i on Siz e Qty 57 ............. LK- 022 .................... W a s her .............................................................. ................................... ............ 1 58 ............. MK- 021 ........
36 Lead Scr ew Assem bly Ind ex No. Part No. Descrip t i on Siz e Qty 1 ............... TS- 0571052 ............ Jam Nu t ............................................................. 1/2- 20U NF .............................. 3 2 ............... LT- 010C .
37 One-S hot Lubricati on S ystem Ind ex No. Part No. Descrip t i on Siz e Qty ................. LT-8 -A ..................... H and Oil er A ssembl y (incl udes i ndex #1, 1A,4, 5 , 9) ............................................ 1 1 ............... LT-8 .
38 Electr ical Conn ectio ns – Single Phase only.
39 Electr ical Conn ections – 3 P hase on ly.
40 427 Ne w Sanford Road LaVe rgne, Te nnessee 37086 Phone : 800-274-6848 ww w .jettoo ls.c o m.
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Wenn Sie Jet Tools JTM-4VS noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Jet Tools JTM-4VS - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Jet Tools JTM-4VS reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Jet Tools JTM-4VS erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Jet Tools JTM-4VS besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Jet Tools JTM-4VS verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Jet Tools JTM-4VS. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Jet Tools JTM-4VS gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
