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SMARTBOX ™ CONTROLLER for HONEYWELL ™ Wind T urbine Model WT6500 This manual is intended for the use of a licensed contractor . If you are a licensed and insured contractor who would like to become an Authorized Installer , please send your request to Installer@WindT ronics.
II Safety Instructions SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Safety Instructions PLEASE READ THESE INSTRUCTIONS AND THE ENTIRE MANUAL PRIOR TO INST ALLA TION. Safety Icons The following symbols identify dangers associated with the installation, use or ownership of the SMARTBOX ™ Controller .
III SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Safety Instructions LIMIT A TIONS ON USE The SMARTBOX ™ Controller is not intended for use in connection with life support systems or other medical equipment or devices.
IV Safety Instructions SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 The SMARTBOX ™ Controller for the HONEYWELL ™ Wind T urbine WT6500 is manufactured by WindT ronics Inc. Please contact WindT ronics Inc.
V SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Safety Instructions.
VI T able of Contents SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 T able of Contents Safety Instructions ....................................................... II 1. Introduction The SMARTBOX ™ Controller .
VII SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 T able of Contents 3. Commisioning Commissioning Process......................................................... 24 4. Operation Introduction..............
1 Introduction SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Introduction Chapter 1 describes the SMARTBOX ™ Controller with battery overview and selection details.
2 SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Introduction The SMARTBOX™ Controller The SMARTBOX ™ Controller is a proprietary WindT ronics control system that consists of a charge controller and a non-grid-tie 1.
3 Introduction SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Battery Overview Battery T ypes Batteriesareclassiedintwodifferentways:byapplication(their use) and construction (how they are built).
4 SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Introduction The popular golf cart battery is generally a “semi” deep cycle - better than any starting battery , better than most marine, but not as good as a true deep cycle solid lead plate, such the L-16 or industrial type.
5 Introduction SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 • W ater pumps can be add to the panel, but the pump must be rated at 120 V AC. • T ypically , 1500W can handle all the lighting and some appliances.
6 SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Introduction • Refrigerator (frost-free, 16 cubic feet) = 725 • T oaster = 800–1400 • T oa.
7 SMARTBOX Installation SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 SMARTBOX™ Controller Installation Chapter 2 provides details on installing the SMARTBOX ™ Controller and getting it ready for operation.
8 SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 SMARTBOX Installation System Diagrams TIP: The instructions in this section apply to a typical installation. Installation proceduresmayvaryaccordingtoyourspecicapplication.
9 SMARTBOX Installation SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 SMARTBOX™ Controller Diagram DC GFI WIND TURBINE HV POWER INPUT CHARGE CONTOL CURRE.
10 SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 SMARTBOX Installation Minimum Clearance for Proper Mounting allow for at least 150 mm (6 in) clearance. allow for at least 150 mm (6 in) clearance. allow for at least 300 mm (12 in) clearance.
11 SMARTBOX Installation SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Grounding The SMARTBOX ™ Controller is designed to work only with the HONEYWELL ™ Wind T urbine. The turbine uses a negative-grounded electrical system.
12 SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 SMARTBOX Installation TURBINE JUN CTION BOX EARTH GROUND STAKE AC IN TURBINE SM ARTBO X™ Controller 12V .
13 SMARTBOX Installation SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 T urbine W iring and Distances The HONEYWELL™ Wind T urbine and SMARTBOX™ Controller can be installed at a maximum distance of 200 feet apart.
14 SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 SMARTBOX Installation T urbine Over-current Protection TheNECrequirestheturbinecircuittobeprotectedwithadeviceratedfor125%of the rating of the circuit.
15 SMARTBOX Installation SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Battery Wiring The battery charge current is rated at 60 amps and inverter current is rated 72 amps maximum.
16 SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 SMARTBOX Installation Battery Over-current Protection TheNEC/CECrequiresthebatterycircuittobeprotectedwithadeviceratedfor125% of the rating of the circuit.
17 SMARTBOX Installation SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 AC Input Wiring The AC input current is rated at 15 amps. Use standard NEC calculations and local codes for proper wiring. Figure 2.9 AC Input Current Wiring Diagram AC Output Wiring The AC output current is rated at 15 amps.
18 SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 SMARTBOX Installation AC Output Over-current Protection The NEC/CEC requires the AC output circuit to be protected with a device rated for 125%oftheratingofthecircuit.
19 SMARTBOX Installation SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Control Wiring Control wiring can use stranded CA T5, CA T6 or equivalent wire.
20 SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 SMARTBOX Installation Enclosure Internal Wiring NEC/CEC and UL require that no wires cross within the Junction Box. Punch outs have been provided on the bottom of the Junction Box to meet this requirement.
21 SMARTBOX Installation SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 T o connect the SMARTBOX™ Controller: 1. Mount SMARTBOX™ Controller to the wall per instructions on pages 9-10; Figure 2.3. 2. Place battery enclosure in a dry , well-ventilated indoor space.
22 SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 SMARTBOX Installation.
23 Commissioning SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Commissioning Chapter 3 describes the step by step process of commissioning the SMARTBOX ™ Controller .
24 SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Commissioning Commissioning Process EXPLOSION OR FIRE HAZARD Entering battery information incorrectly may result in explosionorre. During commissioning, the SMARTBOX™ Controller and turbine must be set up.
25 Commissioning SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 6. Select the battery Amp-hour rating for ONE battery by using the arrow keys.
26 SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Commissioning.
27 Operation SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Operation Chapter 4 is an overview of SMARTBOX™ Controller operation including operating states, system faults and menu structures.
28 SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Operation Introduction The basic operation of the turbine/ SMARTBOX ™ Controller electronic system is to optimizetheefcientutilizationoftheenergycapturedfromthewind.
29 Operation SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Controller Energy Consumption States • Display On State The Display state is enabled by pressing any key on the SMARTBOX™ Controller .
30 SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Operation the energy consumption state (see the Fault and T roubleshooting section for complete details): Display- Display State Description TURBINE F AUL T GFI T urbine is stopped and contains a GFI fault.
31 Operation SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 System Faults The SMARTBOX™ Controller constantly monitors the status of the turbine. Any time the turbine senses a fault, the dynamic brake will stop the turbine and the SMARTBOX™ Controller will stop producing energy from the turbine.
32 SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Operation SMARTBOX™ Controller Front Panel BACK UP DOWN ENTER .TECHNICIAN ..BA TTERY SE TUP Figure 4.4 SMARTBOX™ Controller Front Panel Navigation Buttons 1.
33 Operation SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 1. This is the home screen. The SMARTBOX™ Controller will scroll the listed informationwhileinrunmodeandalsothecurrentrmwarerevision.
34 SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Operation View Data Menu .VIEW-TURBINE INPUT V=100 I=4 P=400 .VIEW-BATTERY CHARGE V=27.2 I=2 P=54.4 .VIEW-INVERTER V=27.2 I=0 P=0 .VIEW-AC OUTPUT V=120 I=0 P=0 .
35 Operation SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Battery Setup Menu RISK OF FIRE OR EXPLOSION These settings must be followed correctly . Setting them incorrectlywillhighlyincreasetheriskofreand/orbattery explosion.
36 SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Operation.
37 Specications SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Specications 5.
38 SMARTBOX ™ Contr oller for HONEYWELL ™ W ind T urbine WT6500 Owner’ s Manual - Rev14 Specications Description Rating Units Input Maximum T urbine V oltage 200 V olts DC Operating input vol.
WindT ronics Honeywell International Inc. 621 Sprucewood Avenue W indsor , Ontario N9C 0B3 T ell: 877-946-3898 www .honeywell.com The Honeywell T rademark is used under license from Honeywell International Inc.and makes no representations or warranties with respect to this product.
Ein wichtiger Punkt beim Kauf des Geräts Honeywell WT6500 (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Honeywell WT6500 noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Honeywell WT6500 - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Honeywell WT6500 reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Honeywell WT6500 erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Honeywell WT6500 besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Honeywell WT6500 verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Honeywell WT6500. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Honeywell WT6500 gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
