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METROLOGIC INSTRUMENTS, INC. MS9590 Voyager GS ™ Series Single-Line Hand Held Laser Scanner Installation and User's Guide.
Copyright © 2008 by Metrologic Instruments, Inc. All rights reserved. No part of this work may be reproduced, transmitted, or stored in any form or b y any means without prior written consent, except by reviewer, who may quote br ief passages in a review, or provided for in the Copyright Act of 1976.
ii T ABLE OF C ONTENTS Introduction Product Over view ............................................................................................. 1 Scanner and A ccessori es ...........................................................................
iii T ABLE OF C ONTENTS Configurati on Modes .......................................................................................... 21 Upgrading the Flash ROM Firmware .................................................................. 22 Depth of Field MS9590 .
1 I NTRODUCTION Product Overvie w The MS9590 Voyag er GS ™ series is part of Metrologic’s extensive Voyager ® branded hand-hel d laser scanning product family. The VoyagerGS seri es is the first Voyager ® product to feature trigger scanning in its des ign.
2 I NTRODUCTION Scanner and Accessories B AS IC K IT Part # Description MS9590 or MS9591 MS9590 Bar Code Scanner or MS9591 High-Densit y Bar Code Scanner 00-02544 MetroSelect Single-Line Confi guratio.
3 I NTRODUCTION Scanner and Accessories O PTIONAL A CCESSORIES Part # Description Cable Compatibilit y Warning Use only MS9590 series compatible product cabl es from the list below. Damage may occur to the scanner if incompatibl e cables are used. Any damage incurred from incorrect cable us age will void the limited warranty sho wn on page 35.
4 I NTRODUCTION Scanner Components No. Item Description 1 Window Laser Aperture 2 Trigger See How to use CodeGate on page 17 3 Cable Connection 10-pin RJ45, Female Socket, See Scanner Pinout Connecti .
5 I NTRODUCTION Cable Installation and Removal Installation Important: If the cable is not fully latched, the unit can power intermittently. Figure 2. Connecting the Cable 1. Plug the 10-pin RJ45 end of the cabl e into the 10-pin socket on the scanner.
6 I NTRODUCTION Labels Every MS9590 and MS9591 h as a serial number label located on the u nderside of the scanner head and molded text on the scanner handle. The label and molded text provide important information su ch as the unit’s dat e of manufacture, serial number, CE and caution information.
7 S CANNER I NSTALLATION RS232 (-14) 1. Turn off the host device. 2. Plug the 10-pin RJ45 end of the PowerLink cable into the 10-pin socket on the scanner. There will be an audible click when the connector lock engages. 3. Connect the 9-pin D-type connector of the PowerLink cable to the proper COM port on the host device.
8 S CANNER I NSTALLATION RS485 (-106) 1. Turn off the host device. 2. Plug the 10-pin RJ45 end of the MVC cable into the 10-pin socket on the scanner. There will be an audible click when the connector lock engages. 3. Connect the other end of the MVC cable to the host device.
9 S CANNER I NSTALLATION Keyboard Wedge (-47) 1. Turn off the host device. 2. Plug the 10-pin RJ45 end of the cable into the 10-pin socket on the scanner. There will be an audible click when the connector lock engages. 3. Disconnect the host device's keybo ard.
10 S CANNER I NSTALLATION Stand-Alone Key board (-47) 1. Turn off the host system. 2. Plug the 10-pin RJ45 end of the cable into the 10-pin socket on the scanner.
11 Figure 9. S CANNER I NSTALLATION USB (-106,-38-EAS, and -40-EAS) 1. Turn off the host system. 2. Plug the 10-pin RJ45 end of the USB cable into the 10-pin socket on the scanner. There will be an audible click when the connector lock engages. 3.
12 S CANNER I NSTALLATION Additional Settings for EAS Equipped Models All MS9590 models equipped with EAS capabilities have an EAS designation in their model numbers (exampl e: MS9590-38- EAS ). The cable supplie d with these units will have additional wires for Checkpoint Device connections.
13 S TANDS Flex Stand Components (PN 46-00709) Item Item Description Qty . A Cradle Coupler 1 B Cradle 1 C Flexible Shaft 1 D Screw Cap 2 E Stand Base 1 F ¼" - 20 x ⅜ " Flat Head Phillips Screw, 100° Und ercut 2 G #8 Round Head Wood Scre w 2 H M3 -.
14 S TANDS Flex Stand Assembly (PN 46-00 709) Figure 13. Stand Assembly.
15 Figure 14. S TANDS Optional Flex Stand Fixed Mount (PN 46-00709 ) 1. In the kit, two #8 wood screws have been provided for fixed mount applications. 2. When choosing the stand location, make sure to consider the front orientation of the stand (indicated in Figur e 14 ).
16 S TANDS Optional Wall/Tabletop Stand Fixed Mount (P N 46-00885 ) 1. Drill two #39 pilot holes in the wall sp aced 39 mm (1.54") apart on a horizontal centerlin e. 2. Install one #8 wood screw in each of the pilo t holes, leaving a space between the head of the screw and the wall surface.
17 Figure 19. S CANNER O PERATION Default Modes of Operation There are two default m odes of operation available with the MS9590 series. 1. In-Stand, Automatic Activation Mode • The laser is activated upon object detection in the IR activation area.
18 I NDICATORS Audible During operation, the scanner provid es aud ible feedback that indicates the status of the scanner and latest scan. Eight settings are availa ble for the tone of the beep (normal, 6 alternate tones and no t one). T o change the beeper tone, refer to the MetroSelect Single-Line Configuration Guide or Metro Set2’s help files.
19 I NDICATORS Visual Each MS9590 series scanner has three LED indicators (blue, white, and yellow) located on the head of the scanner. When the scanner is in operat ion, the flashing, or stationary activity of the LEDs indicates the status of the scanner and the current scan.
20 I NDICATORS Failure Modes One Razzberry Tone – On Power Up This indicates the scanner has experi enced a flipper/motor failure. Return the scanner for repair to an authorized service cente r. Three Beeps – On Pow er Up If the scanner beeps 3 times on power up, verify the host and scanner are set to the same communication pro tocol.
21 C ONFIGURATION M ODES The MS9590 series scanners have thre e mo des of configuration. • Bar Codes The scanner can be configur ed by scanning the bar codes located in the MetroSelect ® Single-Line Conf iguration Guide ( MLPN 00-025 44). This manual can be download ed FREE at www.
22 U PGRADING THE F LASH ROM F IRMWARE The MS9590 and the MS9591 are part of Me trolo gic's line of scanners with flash upgradeable firm ware. The upgrade proces s requires a new firmware file supplied to the customer by a customer service representati ve and Metrologic's MetroSet 2 software .
23 D EPTH OF F IELD MS9590 Depth of Field (In the Field of Vie w) Bar Code Element Width Start (From Scanner Face) End (From Scanner Face) Total .127 mm 5.0 mil 83 mm (3.3") 108 mm (4.3") 25 mm (1.0") .15 mm 5.7 mil 64 mm (2.5") 127 mm (5.
24 D EPTH OF F IELD MS9591 Depth of Field (In the Field of Vie w) Bar Code Element Width Start (From Scanner Face) End (From Scanner Face) Total .10 mm 4.0 mil 25 mm (1.0") 45 mm (1.8") 20 mm (.8") .12 mm 4.8 mil 23 mm (0.9") 51 mm (2.
25 IR A CTIVATION R ANGE The MS9590 series has a built in object d e tection sensor that instantly turns on the scanner's laser when an object is presented within the scanner's IR activation area. Refer to the MetroSelect Single-Li ne Config uration Guide for information on configurable IR activation rang e options.
26 A PPLICATIONS AND P ROTOCOLS The model number on each scann er includes the scanner number a nd the default communication protoc ol for the scanner.
27 T ROUBLESHOOTING G UIDE The following guide is for reference purposes only. Contact a Metrologic representative at 1-800-ID-Met ro or 1- 800-436-3876 to preserve the lim ited warranty terms. Symptoms Possible Causes Solution All Interfaces No power is being supplied to the unit.
28 T ROUBLESHOOTING G UIDE Symptoms Possible Causes Solution The unit powers up, but does not scan and/or beep. The bar code being scanned does not satisfy the configured criteria for character length lock or minimum length. Verify that the bar code being scanned falls into the configured criteria.
29 T ROUBLESHOOTING G UIDE Symptoms Possible Causes Solution The next four items are only relevant for a Keyboard Wedge interface. The unit scans but the data is not correct. The unit’s configuration is not correct. Make sure that the proper PC type AT, PS2 or XT is selected.
30 D ESIGN S PECIFICATIONS MS9590 Series Specifications O PERATIONAL Light Source: V isible L aser D iode 65 0 nm ± 10 nm Laser Power: 0.809 mW (peak) Pulse Duration: 560 µsec MS9590 Refer to pag e .
31 D ESIGN S PECIFICATIONS MS9590 Series Specifications M ECHANICAL Height H 1 : 160 mm (6.30") H 2 : 41 mm (1.60") Width W 1 : 65 mm (2.56") W 2 : 25.4 mm (1.00") Depth: 100 mm (3.93") Weight: 150g E LECTRICAL Input Voltage: 5VDC ± 0.
32 S CANNER AND C ABLE T ERMINATION S Scanner Pinout Connections The MS9590 and MS9591 sc anner interfaces terminate to a 10-pin modul ar jack. The serial number label i ndicates the interface enabled when the scanner is shipped from the factory.
33 S CANNER AND C ABLE T ERMINATION S Cable Connector Configuration (Host End) RS232 PowerLink Cable 53-53000 x -3 Pin Function 1 Shield Ground 2 RS232 Transmit Output 3 RS232 Receive Input 4 DTR Inpu.
34 S CANNER AND C ABLE T ERMINAT IONS Cable Connector Configuration (Host End) Keyboard Wedge Cable 53-53802 x -3 Pin Function 1 Keyboard Clock 2 Keyboard Data 3 No Connect 4 Power Ground 5 +5 Volts D.
35 L IMITED W ARRANTY The MS9590 Voyager GS ™ serie s scanners are manufactured by Metrologic at its Suzhou, Chin a facility. The MS95 90 series scanners hav e a five (5) year limited w arranty from the date of manufacture .
36 R EGULATORY C OMPLIAN CE Safety ITE Equipment IEC 60950-1, EN 60950-1 Laser Laser Class 1: IEC 60825-1:1993+A1+A2, EN 60825-1:1994+A1+A2 Caution Use of controls or adjustments or perfo rmance of procedures other t han those specified herein may result in hazardous lase r light exposure.
37 R EGULATORY C OMPLIAN CE EMC Emissions FCC Part 15, ICES-003, CISPR 22, EN 55022 Immunity CISPR 24, EN 55024 Note: Immunity performance is not guar anteed for scanner cables greater than 3 meters in length when fully extended.
38 R EGULATORY C OMPLIAN CE EMC Standard Europeo Attenzione Questo e’ un prodotto di classe A. Se usato in vicinanza di residenze private potrebbe causare interferenze radio che potrebbero richiedere all’utilizzatore opportune misure. Attention Ce produit est de classe “A”.
39 P ATENTS This METROLOGIC product may be covered by, but not limited to, one or more of the following US Patents: US Patent No. 4,958,984; 5,081,342; 5,260,553; 5,340,971 ; 5,340,973; 5,424,525; 5,4.
40 I NDEX A AC .................................. see power accessories ............................... 2, 3 adapter .......................................... 3 B beep ............................ see indicat or blue LED...................... see indicator C cable .
41 I NDEX PowerLink........................ see cable protocols ..................... see interfac e R regulatory compliance ........... 36–38 repair ........................................... 35 RMA ............................................ 35 RS232 .
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August 2008 00 - 05150E.
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