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Industrial Measur ement and Control HC900 Hybrid Contr oller Installation and User Guide Doc. No.: 51-52-25-107 Revision: 5 Date: 9/03.
ii HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Notices and Trademarks Copyright 2003 by Honeywell Revision 5 Sept. 2003 Warranty/Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship.
Revision 5 HC900 Hybrid Controller Installation and User Guide iii 9/03 About This Document Abstract This docum ent provides descr iptions and pro cedures for the instal lation, operation a nd maintenance of the HC900 Hybrid C ontroller hard ware.
iv HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Symbol Definitions The following table lists those symbols that may be us ed in this document and on the product to denote certain conditions.
Revision 5 HC900 Hybrid Controller Installation and User Guide v 9/03 Contents Introducti on ............................................................................................. 1 Purpose ......................................................
vi HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Communications In stallation ................................................................. 85 Overvi ew ........................................................................
Revision 5 HC900 Hybrid Controller Installation and User Guide vii 9/03 DC Input M odule ....................................................................................................... 165 AC Input Module ......................................
viii HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Tables Table 1 – Descriptions of Major Com ponents (Figure 3) .......................................................................... .................... 7 Table 2 Simultaneous seri al port conf igurations .
Revision 5 HC900 Hybrid Controller Installation and User Guide ix 9/03 Figures Figure 1 – Small HC900 Controller Conf iguration ............................................................................... ....................... 2 Figure 2 – Expanded HC 900 Controller Configur ation (C50 CPU only) .
x HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Figure 54 - Pathways for Up load/Dow nload Transactions .......................................................................... .............. 114 Figure 55 - LE D In dicators ..
Revision 5 HC900 Hybrid Controller Installation and User Guide 1 9/03 Introduction Purpose This publication describes the Honeywell HC900 Hybrid Contro ller, and facilitates its installation, operation, and maintenan ce. This publication includes the following sections.
Introduction - Functional Description 2 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Functional Description The Honeywel l HC900 Hybrid C ontroller is an integrated loop and log.
Introduction - Feature Summary Revision 5 HC900 Hybrid Controller Installation and User Guide 3 9/03 The HC900 Controller design enables users and OEMs who are adept in system integration to assemble a system t hat fits a broad range of requirem ents.
Introduction - Feature Summary 4 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Control Functions • Comprehensive set of Function Blocks; in cludes: − PID: Model C50 - up to 3.
Revision 5 HC900 Hybrid Controller Installation and User Guide 5 9/03 Components and Architecture Overview This section pr ovides a descript ion of each of the major com ponents that can be incl uded in an HC900 Controller physical configura tion, and indic ates some of th e methods by whic h they can be com bined.
Components and Architecture - Components 6 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Figure 3 - Configuration with Multiple Controllers.
Components and Architecture - Components Revision 5 HC900 Hybrid Controller Installation and User Guide 7 9/03 Table 1 – Descriptions of Major Components (Figure 3) Key No.
Components and Architecture - Hard ware Components 8 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Hardware Components This section contains general descriptions of each of the m ajor component s of the HC900 system. For environm ental specifications, refe r to the secti on on Pre-Instal lation Planning.
Components and Architecture - Hard ware Components Revision 5 HC900 Hybrid Controller Installation and User Guide 9 9/03 Rack Options Racks are availa ble in 4-slot, 8-sl ot, and 12-Slot versions.
Components and Architecture - Hard ware Components 10 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Controller Module The Controller Module is shown in Figure 8 with the hinged protective door open.
Components and Architecture - Hard ware Components Revision 5 HC900 Hybrid Controller Installation and User Guide 11 9/03 Input/Output Modules Eight input/ output types are available: • Analog − U.
Components and Architecture - Hard ware Components 12 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Personal Computer A Personal C omputer is re quired for creating t he contro l and data acquisition strategy (configuration file) that runs in the controller, us ing the Hybrid Control Designer confi guration software .
Components and Architecture - Et hernet Dev ices/Considerations Revision 5 HC900 Hybrid Controller Installation and User Guide 13 9/03 Ethernet Devices/Considerations Ethernet devic e requirements va ry with specific appli cations.
Components and Architecture - Et hernet Dev ices/Considerations 14 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 The Ethernet Hu bs used in the I/ O expansion networ k (C50 CPU only)a re available from Honeywell.
Components and Architecture - Et hernet Dev ices/Considerations Revision 5 HC900 Hybrid Controller Installation and User Guide 15 9/03 Implem enting peer-to-peer c ommunications involves: • Intercon.
Components and Architecture - Et hernet Dev ices/Considerations 16 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Note: PDE c ommunications, di scussed previ ously, do not use t he PC host connectio n sockets. PDE communications are separate from (and are transmitted concurrent with) PC host-to-controller communicat ions.
Components and Architecture - Et hernet Dev ices/Considerations Revision 5 HC900 Hybrid Controller Installation and User Guide 17 9/03 HMI software available for use with the HC900 Controller includes, but is not necessarily limited to the packages whos e descriptions foll ow.
Components and Architecture - Et hernet Dev ices/Considerations 18 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 E-Mail Communications The HC900 Controller includes e-mail software that enables communication of Alarms and Even ts to up to three Internet addresses.
Components and Architecture - Serial Ports (RS23 2 and RS485) Revision 5 HC900 Hybrid Controller Installation and User Guide 19 9/03 Serial Ports (RS232 and RS485) Overvie w • Ports configurab le as ELN, Modbus RTU or Modbus TCP protocol. • Controller ca n act as Modbus master or slave thr ough either port .
Components and Architecture - Serial Ports (RS23 2 and RS485) 20 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 RS-232 RS-232 ELN P r otoco l ELN Protocol 2000 Ft 2000 Ft ELN and .
Components and Architecture - Serial Ports (RS23 2 and RS485) Revision 5 HC900 Hybrid Controller Installation and User Guide 21 9/03 A L M I % Honeywell RS-232 RS-232 RS 485 RS 485 Modb us Modbus Ma s.
Components and Architecture - Net working Basics Reference 22 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 See also Refer to Com munications In stallation on pa ge 85 for detail s on communicat ions.
Components and Architecture - Net working Basics Reference Revision 5 HC900 Hybrid Controller Installation and User Guide 23 9/03 operates in La yer 3, IP opera tes at Layer 2, and Ethe rnet itself includes protocols that o perate at Layers 1 and 2.
Components and Architecture - Net working Basics Reference 24 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Characteristics of Net w orking Dev ices Table 2 summarizes the characteristics of a set of "gen eric" netw orking devices.
Components and Architecture - Net working Basics Reference Revision 5 HC900 Hybrid Controller Installation and User Guide 25 9/03 Table 3 - Open System Interc onnection Model Layer Number .. Name Function Components reside in: Protocols (examples) Network components affected (examples) 7.
Components and Architecture - Net working Basics Reference 26 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Table 4 - Networking Device Types Network Device Description Notes Hub A Hub is so called because a diagram of its connections re sembles a hub of a s poked wheel.
Components and Architecture - Net working Basics Reference Revision 5 HC900 Hybrid Controller Installation and User Guide 27 9/03 Table 5- Glossary of Networking Terms Name/Acronym Name/Definiti on Comments 10Base-Tx Specification for 10mbps carried over twisted-pair cable.
Components and Architecture - Net working Basics Reference 28 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Name/Acronym Name/Definiti on Comments Collision Simultaneous transm ission of two no des on the same channel.
Components and Architecture - Net working Basics Reference Revision 5 HC900 Hybrid Controller Installation and User Guide 29 9/03 Name/Acronym Name/Definiti on Comments Domain Nam e A text nam e, appended to the Host name. Identifies a node as a m ember of a domain.
Components and Architecture - Net working Basics Reference 30 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Name/Acronym Name/Definiti on Comments IP Address Internet Protocol A ddress Guaranteed u nique address, assi gned by the Internet Corp oration for Assign ed Names and Numbers (ICANN ).
Components and Architecture - Net working Basics Reference Revision 5 HC900 Hybrid Controller Installation and User Guide 31 9/03 Name/Acronym Name/Definiti on Comments Modbus TCP/ IP Variant of M odbus protocol Modbus TCP/I P is a derivative o f related Modbus protocol used with RS-232 or RS-4 85 data acquisition and superv isory structures.
Components and Architecture - Net working Basics Reference 32 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Name/Acronym Name/Definiti on Comments Node Any intelligent device that includes a hard ware address that can be recognized by other networ k devices.
Components and Architecture - Net working Basics Reference Revision 5 HC900 Hybrid Controller Installation and User Guide 33 9/03 Name/Acronym Name/Definiti on Comments RJ-45 Style of co nnector at end of Ethernet twisted-pair cable Router A device that is capa ble of filtering messages based on IP addresses.
Components and Architecture - Net working Basics Reference 34 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Name/Acronym Name/Definiti on Comments Telnet Application that provides a terminal interface between hosts usin g TCP/IP.
Pre-Installation Planning - Networkin g Basics Reference Revision 5 HC900 Hybrid Controller Installation and User Guide 35 9/03.
Pre-Installation Planning - Overview 36 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Pre-Installation Planning Overview Methodical pre-planning of an installatio n will precl ude false starts and errors that can cause co stly hardware re-co nfiguration and/or poor system performance.
Pre-Installation Planning - Power Supply Selection Revision 5 HC900 Hybrid Controller Installation and User Guide 37 9/03 Power Supply Selection To determine which power supply to use, calculate power requirements below. ATTENTION Using inadequate power supply will cause the controller to cycle power on and off.
Pre-Installation Planning - Environment 38 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Environment Environmental Operating Limits The environmental conditions requ ired for operating the HC900 Hybrid Controller are listed Table 6.
Pre-Installation Planning - Or ientation of Rac k Mounting Revision 5 HC900 Hybrid Controller Installation and User Guide 39 9/03 The HC900 C ontroller must be mounted in s uitable equipment enclosures.
Pre-Installation Planning - Heat Rise De-r ating 40 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Figure 18 - AC Input Module de-Rating Figure 19 - Po w er Supply De-rating.
Pre-Installation Planning - Equi pm ent Placement Considerations Revision 5 HC900 Hybrid Controller Installation and User Guide 41 9/03 Equipment Placement Considerations Factors that determine where equipment should be located within the site include at least the following: • Environmental conditions (see above).
Pre-Installation Planning - Electrical Co nsiderations 42 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Controller rack connected via two Ethernet Hubs to I/O expansion racks (C50 CPU only) Length of Ethernet cable, each segment: 328 feet (100 meters).
Pre-Installation Planning - Electrical Co nsiderations Revision 5 HC900 Hybrid Controller Installation and User Guide 43 9/03 Figure 20 - Cabinet Wiring, Single Chassis Figure 21 - Cabinet Wiring, Mul.
Pre-Installation Planning - Electrical Co nsiderations 44 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 CE Conformity Electrical noise produces undesirable effect s in measurements and control circuits. Digital equipment is especially sensitive to the e ffects of electrical noise.
Pre-Installation Planning - Electrical Co nsiderations Revision 5 HC900 Hybrid Controller Installation and User Guide 45 9/03 System Monitor Function Blocks The HC900 C ontroller include s function blocks t hat enable the user t o monitor the status of system functions.
Pre-Installation Planning - Electrical Co nsiderations 46 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Figure 22 - Master Control Relay Wiring Example.
Pre-Installation Planning - Electrical Co nsiderations Revision 5 HC900 Hybrid Controller Installation and User Guide 47 9/03 Rack Dimensions Rack dimensions, including overall dimensions and patterns for drilling holes for mounting, are give n in Figure 23.
Pre-Installation Planning - Electrical Co nsiderations 48 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Site Plan Documentation Documenti ng the plan for inst alling a process co ntrol structure yiel ds significant benefi ts: • The task of instal lation plann ing itself is facilitated.
Installation Guide - Overview Revision 5 HC900 Hybrid Controller Installation and User Guide 49 9/03 Installation Guide Overview This section c ontains procedures for installing one or more HC900 C ontrollers.
Installation Guide - Overview 50 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Table 10 - Site and Equipment Preparation Step Procedure Refer ence 1 Referring to Site Plannin g D.
Installation Guide - Overview Revision 5 HC900 Hybrid Controller Installation and User Guide 51 9/03 Step Procedure Refer ence 4 Install (or verify co rrect installa tion of): • External disconnect s witches • Fuses at the power source associated with input sensor or output devices for I/O modules.
Installation Guide - Overview 52 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Table 11 - Install HC900 Controller Components Step Procedure Comments/Referen ces Mount the Controller Rack in the enclosure as follows.
Installation Guide - Overview Revision 5 HC900 Hybrid Controller Installation and User Guide 53 9/03 Step Procedure Comments/Referen ces 2 Aluminum grounding bars for I/O module wiri ng are optional. T hey can be mounted at t op, at bottom, or at top and botto m of the rack, as indicated at right.
Installation Guide - Overview 54 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Step Procedure Comments/Referen ces Hazardous Voltage • Ensure that wiring to the Power Supply is di sconnected fro m the site AC source before installing wiring.
Installation Guide - Overview Revision 5 HC900 Hybrid Controller Installation and User Guide 55 9/03 Step Procedure Comments/Referen ces 6 Ensure that jumpers are installed in J9 o n the Controlle r Module as shown at right. 7 Ensure that AC power to the rack is disconnected.
Installation Guide - Overview 56 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Step Procedure Comments/Referen ces 8 For each I/O e xpansion rack (C50 CP U only), set the Scanner Module jumpers to the appropriate Rack Address as shown at right.
Revision 5 HC900 Hybrid Controller Installation and User Guide 57 9/03 I/O Module Installation and Wiring Overview This section c ontains descriptions of and procedu res for install ing I/O Modules in c ontroller racks a nd in I/O expansi on racks(C50 C PU only).
I/O Module Installation and Wiring - Module Placement in Racks 58 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Terminal Block Styles The terminal block is available in the barrier style, shown at left in Figure 26, and the Euro style, shown at right.
I/O Module Installation and Wiring - Remote Termination Panel (RT P) Revision 5 HC900 Hybrid Controller Installation and User Guide 59 9/03 Remote Termination Panel (RTP) The optional Remote Termination Panel (RTP) provides an easy way to connect the HC900 controller to the field wiring.
I/O Module Installation and Wiring - Terminal Block-to-Field (Signal) Wiring 60 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Signal Grounding The shield for each input sh ould be grounded at the grounding bar (optional) at the top or botto m of each rack as indicated in Figure 27.
I/O Module Installation and Wiring - Terminal Block-to-Field (Signal) Wiring Revision 5 HC900 Hybrid Controller Installation and User Guide 61 9/03 Terminal Block Jumper Combs Two styles of terminal block jumper combs are availabl e for use with the barrier-style terminal blo cks: ten- position and two position.
I/O Module Installation and Wiring - Remo val and Insertion Under Power (RIUP) 62 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Removal and Insertion Under Power (RIUP) Read and .
I/O Module Installation and Wiring - I/O Installation Procedures Revision 5 HC900 Hybrid Controller Installation and User Guide 63 9/03 I/O Installation Procedures Table 14 - Connect Input/Output Wiri.
I/O Module Installation and Wiring - I/O Installation Procedures 64 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Step Procedure Co mments Refer ence 4 For each configur ed and labeled I/O M odule, break off the "key-tabs" in the pattern that identifies each module ty pe.
I/O Module Installation and Wiring - I/O Installation Procedures Revision 5 HC900 Hybrid Controller Installation and User Guide 65 9/03 Step Procedure Co mments Refer ence NOTE: In the diagram below, t he wh ite cut-outs represent the cu t-outs on the modules that accommodate tabs on the Terminal Block.
I/O Module Installation and Wiring - I/O Installation Procedures 66 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Step Procedure Co mments Refer ence 5 Using the following refere.
I/O Module Installation and Wiring - I/O Installation Procedures Revision 5 HC900 Hybrid Controller Installation and User Guide 67 9/03 Step Procedure Co mments Refer ence 7 Connect wire shield to groundin g bars on top and/or bott om of the Rack. (Refer to Signal Grounding, at the beginning of this section, for suggestions and recommendati ons.
I/O Module Installation and Wiring - I/O Terminal Block Wiring Diagrams 68 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 I/O Terminal Block Wiring Diagrams Universal Analog Input.
I/O Module Installation and Wiring - I/O Terminal Block Wiring Diagrams Revision 5 HC900 Hybrid Controller Installation and User Guide 69 9/03 Figure 31 - Universal Anal og Input Wiring Diagram Figure.
I/O Module Installation and Wiring - I/O Terminal Block Wiring Diagrams 70 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Figure 33 - Analog Input Wiring - Eight TCs Figure 34 - A.
I/O Module Installation and Wiring - I/O Terminal Block Wiring Diagrams Revision 5 HC900 Hybrid Controller Installation and User Guide 71 9/03 Figure 35 - Analog Input Wiring - Eight RTDs I RTD 1 &.
I/O Module Installation and Wiring - I/O Terminal Block Wiring Diagrams 72 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Analog Output Module Wiring An example o f Analog Output Module wiring is s hown in Figure 37. Specificati ons for this modul e and for other modul es are given in t he Specifications section of this manual.
I/O Module Installation and Wiring - I/O Terminal Block Wiring Diagrams Revision 5 HC900 Hybrid Controller Installation and User Guide 73 9/03 DC Input Module Wiring The DC Input Module has sixteen inputs, in two grou ps of eight inputs per grou p. The groups are isolated from each other; inputs are non-isolate d within each group.
I/O Module Installation and Wiring - I/O Terminal Block Wiring Diagrams 74 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Figure 39 - DC Input Module Jumper.
I/O Module Installation and Wiring - I/O Terminal Block Wiring Diagrams Revision 5 HC900 Hybrid Controller Installation and User Guide 75 9/03 AC Input Module Wiring The AC Inp ut Module has six teen inputs. An e xample of AC In put Module wi ring is shown i n Figure 40.
I/O Module Installation and Wiring - I/O Terminal Block Wiring Diagrams 76 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Figure 41 - AC Input Module Jumper.
I/O Module Installation and Wiring - I/O Terminal Block Wiring Diagrams Revision 5 HC900 Hybrid Controller Installation and User Guide 77 9/03 Contact Input Module Wiri ng The Contact In put Module ha s sixteen inputs in one group.
I/O Module Installation and Wiring - I/O Terminal Block Wiring Diagrams 78 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 DC Output Module Wiring The DC Output Module prov ides 16 current-sinking ou tputs in two groups of eight poin ts per group.
I/O Module Installation and Wiring - I/O Terminal Block Wiring Diagrams Revision 5 HC900 Hybrid Controller Installation and User Guide 79 9/03 Figure 43 - DC Output Module Wiring Diagram Figure 44 - D.
I/O Module Installation and Wiring - I/O Terminal Block Wiring Diagrams 80 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 AC Output Module Wiring The AC Out put Module provi des eight output circuits. Each out put is isolat ed from the other outputs.
I/O Module Installation and Wiring - I/O Terminal Block Wiring Diagrams Revision 5 HC900 Hybrid Controller Installation and User Guide 81 9/03 Figure 45 - AC Output Module Wiring Diagram Figure 46 - A.
I/O Module Installation and Wiring - I/O Terminal Block Wiring Diagrams 82 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Relay Output Module Wiring The Relay Out put Module provi des eight indi vidually isolat ed, electromechanical rel ay outputs.
I/O Module Installation and Wiring - I/O Terminal Block Wiring Diagrams Revision 5 HC900 Hybrid Controller Installation and User Guide 83 9/03 Hazardous voltage s exist at terminal blocks. • Using switches at field devices, discon nect the fi eld wiring from power sources before servic ing.
I/O Module Installation and Wiring - I/O Terminal Block Wiring Diagrams 84 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Figure 49 - Relay Output Module Jum pers.
Revision 5 HC900 Hybrid Controller Installation and User Guide 85 9/03 Communications Installation Overview This section c ontains descripti ons of and pro cedures and recom mendations for i nstalling comm unications systems and c omponents.
Communications Insta llation - Overview 86 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Table 16 - Links to Controller Communication Ports Controller Port /Connector Type Link T.
Communications Insta llation - Overview Revision 5 HC900 Hybrid Controller Installation and User Guide 87 9/03 Controller Port /Connector Type Link Type: Controller to Cable Type To Device/Port Reference Da ta 10Base-T RJ45 I/O expansion link(C50 CPU only) Shielded CAT5E crossover cable, up to 100 meters between Controller and hub, and hub-to-hub.
Communications Installation - Conn ecting the HC900 Controller to a PC with the H ybrid Control Designer Software 88 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Connecting the .
Communications Installation - Conn ecting the HC900 Controller to a PC with the H ybrid Control Designer Software Revision 5 HC900 Hybrid Controller Installation and User Guide 89 9/03 A. Direct Serial RS-232 Connection RS-232 (9.6 - 38.4 KB) Null Modem cab le RS-232 Configu ratio n port Com1 - Co m 8 PC Step Procedure 1 Prepare a null modem cable.
Communications Installation - Conn ecting the HC900 Controller to a PC with the H ybrid Control Designer Software 90 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 RS-232 Direct Link to PC Configuration Tool The Controller can be connected d irectly to the PC, in which case a Null Modem Cable is required.
Communications Installation - Conn ecting the HC900 Controller to a PC with the H ybrid Control Designer Software Revision 5 HC900 Hybrid Controller Installation and User Guide 91 9/03 RS-232 Remote C.
Communications Installation - Conn ecting the HC900 Controller to a PC with the H ybrid Control Designer Software 92 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 B.
Communications Installation - Conn ecting the HC900 Controller to a PC with the H ybrid Control Designer Software Revision 5 HC900 Hybrid Controller Installation and User Guide 93 9/03 Modem requirements Most commercially available modem s can be used w ith the HC900 Controller.
Communications Installation - Conn ecting the HC900 Controller to a PC with the H ybrid Control Designer Software 94 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Modem configura.
Communications Installation - Conn ecting the HC900 Controller to a PC with the H ybrid Control Designer Software Revision 5 HC900 Hybrid Controller Installation and User Guide 95 9/03 Modem configura.
Communications Installation - Conn ecting the HC900 Controller to a PC with the H ybrid Control Designer Software 96 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Step Action 8 Key in the following comman d string: AT Y0 Then, press the ENTER key.
Communications Installation - Conn ecting the HC900 Controller to a PC with the H ybrid Control Designer Software Revision 5 HC900 Hybrid Controller Installation and User Guide 97 9/03 Zoom 56K Dualmode External Modem Step Action 1 Connect the modem to a PC.
Communications Installation - Conn ecting the HC900 Controller to a PC with the H ybrid Control Designer Software 98 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Best Data 56SX Data Fax Extern al Modem Step Action 1 Con nect the modem to a PC.
Communications Installation - Conn ecting the HC900 Controller to a PC with the H ybrid Control Designer Software Revision 5 HC900 Hybrid Controller Installation and User Guide 99 9/03 SixNet VT-MODEM Industrial External M odem Step Action 1 Con nect the modem to a PC.
Communications Installation - RS-485 L ink to Operator Interface 100 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 RS-485 Link to Operator Interface The RS-485 port is located belo w the hinged plastic cover on the top part of the Controller Module.
Communications Installation - RS-485 L ink to Operator Interface Revision 5 HC900 Hybrid Controller Installation and User Guide 101 9/03 C. Direct Ethernet Conne ction to one HC900 controller Ethern et 10 Base- T Crossover cable Defaults : IP Address: 192.
Communications Installation - RS-485 L ink to Operator Interface 102 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Step Procedure 8 Select the Set Controller ’s Network Parameters bu tton.
Communications Installation - RS-485 L ink to Operator Interface Revision 5 HC900 Hybrid Controller Installation and User Guide 103 9/03 D. Network Access to one or more controllers Ethern et 10Base -T LAN Hub/Swit ch 165.
Communications Installation - RS-485 L ink to Operator Interface 104 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Setting Up the Controller Net w ork Parameters See the HC900 H ybrid Control De signer Users Guide, Do c.
Communications Installation - Conn ecting the HC900 Controller to Modbus device(s) Revision 5 HC900 Hybrid Controller Installation and User Guide 105 9/03 Connecting the HC900 Controller to Modbus device(s) RS-485 Modbus connections Using the master and slave (s) RS- 485 ports of the controlle r and other device(s), connect as sho wn.
Operating Characteristics - Connecting t he HC900 Co ntroller to Modbus device(s) 106 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03.
Operating Characteristics - Introduction Revision 5 HC900 Hybrid Controller Installation and User Guide 107 9/03 Operating Characteristics Introduction This section pr ovides insights into system fu nctioning that are useful in configuration, in installation /commissi oning tasks, and al so in normal and abnor mal operation.
Operating Characteristics - Power Down / Power Up 108 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Figure 52 - Warm Start Operation Cold Start A Cold Start clears the data in battery backed RAM, turns all out puts off, transf ers the configuration file from flash memory to RAM and reinitializes all dynamic data.
Operating Characteristics - Power Down / Power Up Revision 5 HC900 Hybrid Controller Installation and User Guide 109 9/03 Figure 53 - Cold Start Operation.
Operating Characteristics - Controller Mode s 110 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Controller Modes The HC900 C ontroller include s three operating m odes. The purpose of ea ch mode is desc ribed immediately below, and salient characteristics of each are described in Table 19.
Operating Characteristics - Controller Mode s Revision 5 HC900 Hybrid Controller Installation and User Guide 111 9/03 Table 19 - Controller Operating Modes Mode Name Functions in selected mode RUN I/O scanning (Controller and Expander Racks) Function block execution; outputs are set according to function bl ock algorithms.
Operating Characteristics - Controller Mode s 112 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Controller Mode Transitions Mode chan ges are controlled primarily by positioning of t he MODE switch on the contro ller module, an d secondarily by selection of mode nam es on operator interface displays.
Operating Characteristics - Controller Mode s Revision 5 HC900 Hybrid Controller Installation and User Guide 113 9/03 Table 21 - Controller Behavior in Mode Transi tion Initial Mode Ne w Mode Controller Behavior PROGRAM RUN Validate co nfiguration database.
Operating Characteristics - Software Download/U pload Functions 114 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Software Download/Upload Functions The following is a general descri ption of software file transfers between th e controll er and comput er devices external to the controller.
Operating Characteristics - Software Download/U pload Functions Revision 5 HC900 Hybrid Controller Installation and User Guide 115 9/03 Configuration Download Configuration files include the items indicated in Tab le 22. Downloading of some items is mode dependent.
Operating Characteristics - Software Download/U pload Functions 116 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03.
Revision 5 HC900 Hybrid Controller Installation and User Guide 117 9/03 Diagnostics and Troubleshooting Overview The HC900 system incorpora tes a comp rehensive set of diagnostic tools that test ha rdware and software operation. Diagnostic soft ware elements are contai ned i n each system component.
Diagnostics and Troublesh ooting - External Indications of Diagnostic Information 118 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Figure 55 - LED Indicators.
Diagnostics and Troublesh ooting - External Indications of Diagnostic Information Revision 5 HC900 Hybrid Controller Installation and User Guide 119 9/03 Table 23 - LED Indications on Main CPU LED LED State/Color Indicates Condition: Controller Status Off Solid Red Blinking Red Solid Green Blinking Green Solid Yellow No power.
Diagnostics and Troublesh ooting - External Indications of Diagnostic Information 120 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Table 24 - LED Indications on Scanner Module LED LED State/Color Indicates Condition: Scanner Status Off Solid Red Blinking Red Solid Green Blinking Green No power.
Diagnostics and Troublesh ooting - User Interface Revision 5 HC900 Hybrid Controller Installation and User Guide 121 9/03 Table 26 - LED Indications on Ethernet Hu b LED LED State/Color Indicates Condition: Green (On/Off) Green (On/Off) On while a message is being sent from the Main CPU; otherwise Off.
Diagnostics and Troublesh ooting - User Interface 122 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Table 27 - Controller Modul e Diagnostics OI Screen Item OI Screen Item Value Number of LED Strobes Possible Cause Control File Action User Action INVALID CONFIG.
Diagnostics and Troublesh ooting - User Interface Revision 5 HC900 Hybrid Controller Installation and User Guide 123 9/03 Table 27 - Controller Modul e Diagnostics OI Screen Item OI Screen Item Value Number of LED Strobes Possible Cause Control File Action User Action DATA ABORT 3 CPU failed when attempting to access data.
Diagnostics and Troublesh ooting - User Interface 124 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Table 27 - Controller Modul e Diagnostics OI Screen Item OI Screen Item Value .
Diagnostics and Troublesh ooting - User Interface Revision 5 HC900 Hybrid Controller Installation and User Guide 125 9/03 Table 27 - Controller Modul e Diagnostics OI Screen Item OI Screen Item Value .
Diagnostics and Troublesh ooting - User Interface 126 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Table 27 - Controller Modul e Diagnostics OI Screen Item OI Screen Item Value .
Diagnostics and Troublesh ooting - User Interface Revision 5 HC900 Hybrid Controller Installation and User Guide 127 9/03 Table 27 - Controller Modul e Diagnostics OI Screen Item OI Screen Item Value .
Diagnostics and Troublesh ooting - User Interface 128 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Table 27 - Controller Modul e Diagnostics OI Screen Item OI Screen Item Value .
Diagnostics and Troublesh ooting - User Interface Revision 5 HC900 Hybrid Controller Installation and User Guide 129 9/03 Table 27 - Controller Modul e Diagnostics OI Screen Item OI Screen Item Value .
Diagnostics and Troublesh ooting - User Interface 130 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Table 27 - Controller Modul e Diagnostics OI Screen Item OI Screen Item Value .
Diagnostics and Troublesh ooting - User Interface Revision 5 HC900 Hybrid Controller Installation and User Guide 131 9/03 Table 27 - Controller Modul e Diagnostics OI Screen Item OI Screen Item Value Number of LED Strobes Possible Cause Control File Action User Action RS-232 HW FAILURE 8 The DUA RT failed its power-up tests.
Diagnostics and Troublesh ooting - User Interface 132 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Table 27 - Controller Modul e Diagnostics OI Screen Item OI Screen Item Value .
Diagnostics and Troublesh ooting - User Interface Revision 5 HC900 Hybrid Controller Installation and User Guide 133 9/03 I/O Module Diagnostics To indicate the type of diagnostic failure, the module’s status LED is flashed red with a number of quick strobes followed by a long off time.
Diagnostics and Troublesh ooting - User Interface 134 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Bad I/O Channel Diagnostics Below is a li st of conditions t hat can cause a bad c hannel diagnostic. T he associated funct ion block’s I/ O status will indicate the nature of the diagnostic described in the failure column.
Diagnostics and Troublesh ooting - User Interface Revision 5 HC900 Hybrid Controller Installation and User Guide 135 9/03 Scanner Diagnostic LED Indication The scanner uses its LED to comm unicate diagnostic informa tion. These diagnostics are a subset of the main CPU’s and are listed below.
Diagnostics and Troublesh ooting - User Interface 136 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Table 30 - Scanner Diagnostics Diagnostic Condition Number of Strobes Possible Cause Scanner Action User Action Communication failure to main- CPU 2 The scanner is not receiving any messages from the main CPU.
Diagnostics and Troublesh ooting - User Interface Revision 5 HC900 Hybrid Controller Installation and User Guide 137 9/03 Table 30 - Scanner Diagnostics Diagnostic Condition Number of Strobes Possible.
Diagnostics and Troublesh ooting - User Interface 138 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Table 30 - Scanner Diagnostics Diagnostic Condition Number of Strobes Possible Cause Scanner Action User Action High CJ temperature 6 Possible reasons for this diagnostic are: 1.
Diagnostics and Troublesh ooting - User Interface Revision 5 HC900 Hybrid Controller Installation and User Guide 139 9/03.
Revision 5 HC900 Hybrid Controller Installation and User Guide 140 9/03 Analog Calibration Overview All calibration data for Analog Input Modules and An alog Output Modules is stored in non-volatile memory in the I/O m odules. Calibration data is st ored for each channel of each AI or AO module.
Analog Calibration - Overvie w Revision 5 HC900 Hybrid Controller Installation and User Guide 141 9/03 Analog Input Calibration Analog input modules can accom modate five input types: • RTD • Ther.
Analog Calibration - Overvie w 142 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 IN 2 + IN 2 - I RTD 1 & 2 I RTD 3 & 4 I RTD 5 & 6 I RTD 7 & 8 IN 3+ IN 7 - IN 7 +.
Analog Calibration - Overvie w Revision 5 HC900 Hybrid Controller Installation and User Guide 143 9/03 Analog Output Calibration Analog outp ut modules have essentially one o utput type. A diagram of a precision ammeter connecte d to the te rmi nals of an Analog Output m odule is give n in Figure 57.
- Overview 144 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03.
Removal and Replacement Proced ures - Overview Revision 5 HC900 Hybrid Controller Installation and User Guide 145 9/03 Removal and Replacement Procedures Overview This section contai ns procedures for removing and replacing the active compone nts of an HC900 Hybrid Controller.
Removal and Replacement Proced ures - Safety Considerations - PLAN AHEAD ! 146 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 EXPLOSION HAZ ARD Class 1, Division 2 Installations • SUBSTITUTION O F COMPONENTS MA Y IMPAIR SUITABILI TY FOR CLASS I, DI VISION 2.
Removal and Replacement Proced ures - Safety Considerations - PLAN AHEAD ! Revision 5 HC900 Hybrid Controller Installation and User Guide 147 9/03 Step Action 8. Ensure po wer can be applied safely, and use th e external (user-supplied) switch to re-connect power to t he power supply .
Removal and Replacement Proced ures - Safety Considerations - PLAN AHEAD ! 148 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Replacing the Controller Module Removing a nd replacing the C ontroller Modu le requires that that the source of AC power is removed from the rack.
Removal and Replacement Proced ures - Safety Considerations - PLAN AHEAD ! Revision 5 HC900 Hybrid Controller Installation and User Guide 149 9/03 Replacing the Scanner Module Removing a nd replacing the Scanne r Module from an I/O expansi on rack(C50 CPU only) requires that t he source of AC p ower is remove d from the rack.
Removal and Replacement Proced ures - Safety Considerations - PLAN AHEAD ! 150 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Replacing an I/O Module Read and un derstand all of t.
Removal and Replacement Proced ures - Safety Considerations - PLAN AHEAD ! Revision 5 HC900 Hybrid Controller Installation and User Guide 151 9/03 Table 35 - I/O Module Replacement Step Action Removal.
Removal and Replacement Proced ures - Safety Considerations - PLAN AHEAD ! 152 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Battery Installation/Replacement Advisory Regarding B.
Removal and Replacement Proced ures - Safety Considerations - PLAN AHEAD ! Revision 5 HC900 Hybrid Controller Installation and User Guide 153 9/03 Battery Installation Procedures Table 36 - Installing Backup Ba ttery (CPU not initialized) Step Action 1.
Removal and Replacement Proced ures - Safety Considerations - PLAN AHEAD ! 154 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Battery Replacement Pro cedures Table 37 - Replacing a Backup Battery (CPU Powered)) Step Action 1.
Controller Components and modu les - Safety Considerations - PLAN AHEAD ! Revision 5 HC900 Hybrid Controller Installation and User Guide 155 9/03 Controller Components and modules RA CKS 4 I/O Slot R ack 8 I/O Slot R ack 12 I/O Slot Rack Pow er Suppli es 120/240VAC, 60W 120/240VAC, 28W CPU Assemblies Controlle r C50 CPU Config.
Specifications - HC900 Hybrid Controller Design 156 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Specifications HC900 Hybrid Controller Design Controller Module Feature Descript.
Specifications - Controller Modul e Design Revision 5 HC900 Hybrid Controller Installation and User Guide 157 9/03 Controller Module Design Controller Module Feature Description Module design CPU BUS .
Specifications - Scanner Module Desi gn 158 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Scanner Module Design Controller Module Feature Description Module design CPU Memory Bus.
Specifications - Rack Design Revision 5 HC900 Hybrid Controller Installation and User Guide 159 9/03 Rack Design Rack Features Description Remote I/O configuration Variable capacity Multi-purpose applicability Power Supplies Input/Output Mounting; dimens ions Enables placement of I/O Mo dules near field devices.
Specifications - Input Out put System: Common Features 160 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Input Output System: Common Features I/O Feature Description Slot locatio.
Specifications - Analog Input, Anal og Output Modu les: Common Features Revision 5 HC900 Hybrid Controller Installation and User Guide 161 9/03 Analog Input, Analog Output Modules: Common Features Fea.
Specifications - A nalog Input Modu le 162 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Feature Description A/D resolution 15 bits Reference Junction Sens ing Via 2 RT Ds at top/bottom of module Update rate 500 ms (Analog to digital converter per module) Long Term stability 0.
Specifications - Analog Output Modules Revision 5 HC900 Hybrid Controller Installation and User Guide 163 9/03 Analog Output Modules Feature Description Number of outputs 4 isolated outputs per module Isolation 500 Vdc Channel-Cha nnel 600 Vdc from logic Output dev ice MOSFET Load resistance 0 to 750 ohms Accuracy 0.
Specifications - Digital Input Modules; Comm on Features 164 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Digital Input Modules; Common Features Feature Description Micro contro.
Specifications - DC Input Module Revision 5 HC900 Hybrid Controller Installation and User Guide 165 9/03 DC Input Module Feature Description Inputs 16 (sink ing) Input Voltage Range 10 Vdc to 32 Vdc Peak Voltage 32 Vdc Isolation 2 groups of 8 inputs/group; dielectric strength bet ween groups: 42.
Specifications - AC Input Module 166 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 AC Input Module Feature Description Inputs 2 isol ated groups of 8 inputs each Input v oltage r.
Specifications - DC Output Module Revision 5 HC900 Hybrid Controller Installation and User Guide 167 9/03 DC Output Module Feature Description Outputs 16 (current sink ing, low side) Isolation 2 groups of 8 outputs/group Operating Voltage 6.5 to 32 Vdc (5.
Specifications - AC Output Module 168 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 AC Output Module Feature Description Outputs 8 Isolation Per output; Jumper comb is available .
Specifications - Re lay Output Modu le Revision 5 HC900 Hybrid Controller Installation and User Guide 169 9/03 Relay Output Module Feature Description Relays per Module Form-A: 4 Form-C: 4 Output Device Electro-mecha nical relay Voltage 120/250 Vac, 30 Vdc Contact Current Rating 4 A @ 250 Vac, 30 Vdc resistive loa d Max.
Specifications - Environment al and Operating Conditions 170 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Environmental and Operating Conditions Parameter Reference Rated Extreme Transportation and Storage Ambient Temp.
Specifications - Environment al and Operating Conditions Revision 5 HC900 Hybrid Controller Installation and User Guide 171 9/03 HC900 Analog Input Ranges v s. UMC800 Analog Input ranges Users of UMC800 Controllers from Honeywell will find the analog range selections of the HC900 Controller differ slightl y from those avail able in the UMC 800.
Specifications - Environment al and Operating Conditions 172 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Type Range Low Range High EU (Reference): Corres ponding UMC800 Input t.
Specifications - Environment al and Operating Conditions Revision 5 HC900 Hybrid Controller Installation and User Guide 173 9/03 Type Range Low Range High EU (Reference): Corres ponding UMC800 Input t.
Specifications - Environment al and Operating Conditions 174 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 System Sizing Summary Alarms 240 Alternator Blocks 6 max. Analog Inputs Model C30 - 96 points ma x Model C50 - 128 points m ax.
Specifications - Environment al and Operating Conditions Revision 5 HC900 Hybrid Controller Installation and User Guide 175 9/03.
Revision 5 HC900 Hybrid Controller Installation and User Guide 176 9/03 Appendix A Site Planning Documentation Aids Overview This appendix con tains aids for installation planning ; these include: •.
Appendix A Site Planning Documentatio n Aids - Overview Revision 5 HC900 Hybrid Controller Installation and User Guide 177 9/03 • Figure 58 - Example Site Map - Equipment Placement.
Appendix A Site Planning Documentatio n Aids - Overview 178 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Figure 59 - Example Net work System Diagram.
Appendix A Site Planning Documentatio n Aids - Overview Revision 5 HC900 Hybrid Controller Installation and User Guide 179 9/03 HC900 Controller Configurator.
Appendix A Site Planning Documentatio n Aids - I/O Module Configurator 180 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 I/O Module Configurator Controller # ______ (1) ; Process Area _______________________________ (2) IP A ddress |_|_|_| .
Appendix A Site Planning Documentatio n Aids - I/O Module Channel Assignment Confi gurator Revision 5 HC900 Hybrid Controller Installation and User Guide 181 9/03 I/O Module Channel Assignment Configurator 1. Network # |____| (1) 2. Network Name |_|_|_|_|_|_|_|_|_ |_|_|_|_|_|_|_| (2) 2.
Appendix A Site Planning Documentatio n Aids - Peer Network Configur ator 182 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Peer Network Configurator Network # ______; Network Name |_|_|_|_|_|_|_|_|_|_ |_|_|_|_|_|_| (up to 16 ASCII char's) 1.
Revision 5 HC900 Hybrid Controller Installation and User Guide 183 9/03 Appendix B I ns t a l l a t i o n o f R e m o te Termination Panels (RTPs) Overview The Remote Termination Panel (RTP) provides an easy way to connect the HC900 controller to th e field wiring.
Appendix B Installation of Re mote Termination Panels (RTPs) - Analog In put 184 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Analog Input 8 Point Analog In put Step Action 1 ATTENTION: RTP is not for use w ith thermocouples. ATTENTION: RTP and cables are intended for permanent installati on within their own enclosure.
Appendix B Installation of Re mote Termination Panels (RTPs) - Analog In put Revision 5 HC900 Hybrid Controller Installation and User Guide 185 9/03 8 Point Analog In put Step Action 3 Set DIP switch positions SW1 through S W8. Set each input’s DIP switch positions according to the input type.
Appendix B Installation of Re mote Termination Panels (RTPs) - Analog In put 186 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 8 Point Analog In put Step Action 123456789 10 11 1.
Appendix B Installation of Re mote Termination Panels (RTPs) - Analog In put Revision 5 HC900 Hybrid Controller Installation and User Guide 187 9/03 8 Point Analog In put Step Action 1 2 3 7 8 9 4 5 6.
Appendix B Installation of Re mote Termination Panels (RTPs) - Analog In put 188 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 8 Point Analog In put Step Action 1 2 3 7 8 9 4 5 6.
Appendix B Installation of Re mote Termination Panels (RTPs) - Analog In put Revision 5 HC900 Hybrid Controller Installation and User Guide 189 9/03 8 Point Analog In put Step Action 1 2 3 7 8 9 4 5 6.
Appendix B Installation of Re mote Termination Panels (RTPs) - Analog In put 190 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Analog Input RTP Internal schematic 6 7 9 10 20 19 .
Appendix B Installati on of Remote Termination Panels (RTPs) - Rela y Output Revision 5 HC900 Hybrid Controller Installation and User Guide 191 9/03 Relay Output Relay Output Step Action 1 ATTENTION: RTP and cables are intended for permanent ins tallation within their own enclos ure.
Appendix B Installati on of Remote Termination Panels (RTPs) - Rela y Output 192 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Relay Output Step Action 4 Connect field wiring.
Appendix B Installati on of Remote Termination Panels (RTPs) - Rela y Output Revision 5 HC900 Hybrid Controller Installation and User Guide 193 9/03 Relay Output RTP Internal schematic HC900 Ter min a.
Appendix B Installati on of Remote Termination Panels (RTPs) - Digital Input/Dig ital Output/Analog Output 194 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Digital Input/Digital.
Appendix B Installati on of Remote Termination Panels (RTPs) - Digital Input/Dig ital Output/Analog Output Revision 5 HC900 Hybrid Controller Installation and User Guide 195 9/03 4 Point Analog Out put Step Action 4 Connect field wiring.
Appendix B Installati on of Remote Termination Panels (RTPs) - Digital Input/Dig ital Output/Analog Output 196 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 16 Point Contact Digital Input Step Action 3 Set jumper positions as shown for t he 16 point contact digita l input module.
Appendix B Installati on of Remote Termination Panels (RTPs) - Digital Input/Dig ital Output/Analog Output Revision 5 HC900 Hybrid Controller Installation and User Guide 197 9/03 16 Point DC Digital Input Step Action 1 ATTENTION: RTP and cables are intended for pe rmanent installation within their o wn enclosure.
Appendix B Installati on of Remote Termination Panels (RTPs) - Digital Input/Dig ital Output/Analog Output 198 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 16 Point DC Digital Input Step Action 4 Connect field wiring.
Appendix B Installati on of Remote Termination Panels (RTPs) - Digital Input/Dig ital Output/Analog Output Revision 5 HC900 Hybrid Controller Installation and User Guide 199 9/03 16 Point AC Digital Input Step Action 2 Mount RTP to DIN rail. • Latch to rail.
Appendix B Installati on of Remote Termination Panels (RTPs) - Digital Input/Dig ital Output/Analog Output 200 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 16 Point DC Digital Output Step Action 1 ATTENTION: RTP and cables are intended for pe rmanent installation within their o wn enclosure.
Appendix B Installati on of Remote Termination Panels (RTPs) - Digital Input/Dig ital Output/Analog Output Revision 5 HC900 Hybrid Controller Installation and User Guide 201 9/03 16 Point DC Digital Output Step Action 4 Connect field wiring.
Appendix B Installati on of Remote Termination Panels (RTPs) - Digital Input/Dig ital Output/Analog Output 202 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 8 Point AC Digital Output Step Action 2 Mount RTP to DIN rail. • Latch to rail.
Appendix B Installati on of Remote Termination Panels (RTPs) - Digital Input/Dig ital Output/Analog Output Revision 5 HC900 Hybrid Controller Installation and User Guide 203 9/03 Digital Input/Digital.
Appendix B Installation of Re mote Termination Panels (RTPs) - RT P Cable wire positions and colors 204 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 RTP Cable wire positions and.
Appendix B Installati on of Remote Termination Pa nels (RTPs) - Latch/Unlatch RT P to rail Revision 5 HC900 Hybrid Controller Installation and User Guide 205 9/03 Latch/Unlatch RTP to rail Step Action 1 Mounting screws must be installed at each end of the mounting rail, with additional screws approx.
Appendix B Installati on of Remote Termination Pa nels (RTPs) - Latch/Unlatch RT P to rail 206 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03.
Revision 5 HC900 Hybrid Controller Installation and User Guide 207 9/03 Index —A— AC Input Module de-Rating, 40 AC Input Module Wiring, 75 AC Input terminal block, 9 AC Output Module Wiring, 80 Al.
Index 208 HC900 Hybrid Controller Installation and User Guide Revision 5 9/03 Intellution, 17 Internet Protocol, 22 IP, 22 IP address, 15 I RTD , 68 isolation capacitor, 60 IT, 22 IT networking profes.
Index Revision 4 HC900 Hybrid Controller Installation and User Guide 209 5/03 Specifications, 156 SpecView32, 17 Star topology, 22 Status, 107 Status indicator, 10 Subnet Mask , 15 Switch, 26 System M.
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Sales and Service For application assistance, current specifications, pricing, or nam e of the nearest Authorized Distributor, contact one of the offices below. ARG E NT I N A Honeywe ll S.A.I.C. Belgrano 1156 Buenos Aires Argentina Tel. : 54 1 383 9290 ASIA PACIFIC Honeywell Asia Pacific Inc.
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Industrial Measurement and Control Honeywell 1100 Virginia Drive Fort Washington, PA 19034 51-52-25-107 Rev. 5 0903 Printed in USA www. honeywell.com/imc.
Ein wichtiger Punkt beim Kauf des Geräts Honeywell HC900 (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Honeywell HC900 noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Honeywell HC900 - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Honeywell HC900 reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Honeywell HC900 erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Honeywell HC900 besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Honeywell HC900 verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Honeywell HC900. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Honeywell HC900 gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
