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31VK6710 00X31-VK6-7100 IPC 3240 .200 6 . 08 POM53745-A PRINTED IN U.S.A. Printed on Recycled Paper EM4 © 2004–2005 American Honda Motor Co., Inc.—All Rights Reserved Owner ’ s Manual ROT AR Y MOWER HRC216HXA K2 The Power of Dreams See page 56 for instructions on setting up your Lawn Mower .
Keep this owner’s manual handy, so you can refer to it at any time. This owner’s manual is considered a permanent part of the lawn mower and should remain with the lawn mower if resold. The information and specifications incl uded in this publication were in effect at the time of approval for printing.
INTRODUCTION 1 Congratulations on your selection of a Honda lawn mower! We are certain you will be pleased with your purchase of one of the finest lawn mowers on the market. We want to help you get the best re sults from your new mower and to operate it safely.
INTRODUCTION 2 A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important. Using this lawn mower safely is an important responsibility. To help you make informed decision s about safety, we have provided operating procedures and other in formation on labels and in this manual.
3 CONTENTS LAWN MOWER SAFETY ........................... ...................................................4 IMPORTANT SAFETY INFORMATION ........ ...........................................4 IMPORTANT MESSAGE TO PARENTS ...... ......................
4 LAWN MOWER SAFETY IMPORTANT SAFETY INFORMATION Most accidents with walk-behind mowers can be prevented if you follow all instructions in this manual and on the mower. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others.
LAWN MOWER SAFETY 5 IMPORTANT MESSAGE TO PARENTS YOUR CHILDREN’S SAFETY IS VE RY IMPORTANT to Honda. That’s why we urge you to read this message before letting your child operate this lawn mower. Lawn mowers are tools, not toys. As with any equipment, bad judgments can result in serious injuries.
LAWN MOWER SAFETY 6 IMPORTANT MESSAGE TO EMPLOYERS As an employer, you have special responsibilities to the people who work for you. Before you ask anyone to operate th is mower, you need to determine whether the person is old enough, large enough, and strong enough to safely handle and control the mower.
LAWN MOWER SAFETY 7 TO A.N.S.I. ST ANDARD B71.4, ANY REPLACEMENT UNDER NORMAL USAGE, THIS BAG MA TERIAL AND SHOULD BE CHECKED FREQUENTL Y FOR BAG REPLACEMENT .
8 CONTROLS & FEATURES COMPONENT & CONTROL LOCATIONS BLADE CONTROL LEVER HANDLEBAR SHIFT LEVER THROTTLE LEVER DISCHARGE GUARD RECOIL STARTER FUEL TANK CAP MOWER DECK SPARK PLUG CAP CUTTING HEIG.
CONTROLS & FEATURES 9 BLADE CONTROL LEVER HANDLEBAR BLADE CONTROL BUTTON AIR CLEANER CARBURETOR AND FUEL VALVE CUTTING HEIGHT ADJUSTMENT LEVER.
CONTROLS & FEATURES 10 DESCRIPTION OF CONTROLS Fuel Valve The fuel valve opens and closes the fu el passage from the fuel tank to the carburetor. Throttle Lever The throttle lever controls engin e speed and opens and closes the choke. CHOKE Closes the choke; use when starting a cold engine.
CONTROLS & FEATURES 11 Blade Control Lever The blade control lever starts and stops blade rotation. Drive Clutch Lever The drive clutch lever engages and disengages the transmission that drives the rear wheels.
CONTROLS & FEATURES 12 Shift Lever The shift lever selects and contro ls the self-propelled drive speed. SLOW Use a slow speed for mowing thick grass or maneuvering in small areas. FAST For maximum self-propelled speed in large, open areas, and for transport.
13 BEFORE OPERATION ARE YOU READY TO GET STARTED? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. Knowledge Read and understand this manual. Know what the controls do and how to operate them.
BEFORE OPERATION 14 Check the General Condition of the Lawn Mower • Look around and underneath the lawn mower for signs of oil or gasoline leaks. • Look for signs of damage. • Check each control for proper operation. • Check the blades for wear.
BEFORE OPERATION 15 GET THE MOWER READY Grass Bag A lawn mower works like a vacuum cleaner; it blows air through the bag, which traps the grass clippings. Always empty the grass bag before it becomes filled to the limit of its capacity. Bagging performance will diminish after the bag becomes about 90% filled.
BEFORE OPERATION 16 Mulching Plug To mulch the grass clippings rather than bag them, install the mulching plug. 1. Stop the engine. 2. Raise the discharge guard. 3. Remove the grass bag. 4. Insert the mulching plug into the discharge chute at the back of the mower.
17 OPERATION MOWING PRECAUTIONS Before operating the mower for the first time, please review IMPORTANT SAFETY INFORMATION (page 4) and the previous chapter, BEFORE OPERATION (page 13). Even if you have operated other mowers, take time to become familiar with how this mower works and practice in a safe area until you build up your skills.
OPERATION 18 3. Place your foot on the mower deck step. Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. 4. If the CHOKE position was used during starting, move the throttle lever away from the CHOKE position as soon as the engine warms up enough to run smoothly without use of the choke.
OPERATION 19 OPERATING THE CONTROLS FOR MOWING Throttle Lever For best cut quality, always mow with the throttle lever in the FAST position. When the blades rotate at the preset fast speed, it creates a strong fan action that lifts and cuts grass more efficiently.
OPERATION 20 Drive Clutch Lever Push the drive clutch lever forward to propel the mower. Release the drive clutch lever to stop the mower’s forward movement. You can control self-propelled speed with the drive clutch lever. The mower will move gradually faster as you push the drive clutch lever forward.
OPERATION 21 Shift Lever Use the shift lever to select the forward speed at which you wish to mow. Do not use the throttle lever to adjust your forward speed. The throttle lever must remain in the FAST position for good mowing performance. Otherwise, cut quality suffers.
OPERATION 22 STOPPING THE ENGINE 1. Release the drive clutch and blade control levers. 2. Move the throttle lever to STOP. 3. When the mower is not in use, turn the fuel valve to the OFF position.
OPERATION 23 SAFE MOWING PRACTICES For your safety, keep all four wheels on the ground, and be careful to avoid losing your footing and your control of the mower. Keep a firm grip on the handlebar, and walk, ne ver run, with the mower. Be very careful when mowing uneven or rough ground.
OPERATION 24 Obstacles Use the side of the mower to cut close to large obstacles, such as fences or walls. Release the drive clutch lever to disengage the drive when mowing around trees and other obstacles. Push the mower around obstacles for better directional control.
OPERATION 25 MOWING TIPS When to Mow Most grasses should be mowed when they have grown 1/2 to 1 inch above their recommended height. More frequent mowing is required for mulching than for bagging. For best results, you may need to mow the lawn twice a week during the growing season.
OPERATION 26 Blade Sharpness A sharp blade cuts cleanly. A dull blade tears the grass, leaving shredded ends that turn brown. When your blade doesn’t cut cleanly anymore, have it sharpened or replaced. Dry Grass If the ground is too dry, mowing will stir up a lot of dust.
OPERATION 27 Mowing Patterns Your Honda mower will work most efficiently if you use the following mowing patterns as much as po ssible. Mower deck and equipment design, and the direction in whic h the blade rotates, cause these mowing patterns to give the best results.
28 SERVICING YOUR LAWN MOWER THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution.
SERVICING YOUR LAWN MOWER 29 MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task.
SERVICING YOUR LAWN MOWER 30 MAINTENANCE SCHEDULE (1) For commercial use, log hours of operation to determine the proper maintenance intervals. (2) Service more frequently when used in dusty areas. (3) These items should be serviced by an authorized Honda servicing dealer, unless you have the proper tools and are mechanically proficient.
SERVICING YOUR LAWN MOWER 31 BLADES Inspection 1. Move the throttle lever to STOP and the fuel valve to OFF (page 10). 2. Disconnect the spark plug cap from the spark plug (page 38). 3. Tilt the mower to the right, from the operators view, so the air cleaner side is up.
SERVICING YOUR LAWN MOWER 32 Blade Removal and Installation If you remove the blades for sharp ening or replacement, you will need a torque wrench for installation.
SERVICING YOUR LAWN MOWER 33 Blade Installation 1. Clean dirt and grass from around the blade mounting area. 2. Install the blades using the two blade bolts and special washers as shown. Be sure to install the special washers with the concave side toward the blades and the conv ex side toward the bolts.
SERVICING YOUR LAWN MOWER 34 GRASS BAG CLEANING AND REPLACEMENT Grass Bag Cleaning Wash the bag with a garden hose, and allow it to dry completely before use; a wet bag will clog quickly. Grass Bag Replacement Replace a worn or damaged bag with a Honda replacement bag or its equivalent (page 70).
SERVICING YOUR LAWN MOWER 35 ENGINE MAINTENANCE Engine Oil Level Check 1. Unscrew and remove the filler cap/dipstick and wipe it clean. 2. Insert and remove the dipstick without screwing it into the filler neck . Check the oil level shown on the dipstick.
SERVICING YOUR LAWN MOWER 36 Engine Oil Change Drain the used oil while the engi ne is warm. Warm oil drains quickly and completely. 1. Put the throttle lever in the STOP position. 2. Turn the fuel valve OFF (page 10). This will reduce the possibility of fuel leakage.
SERVICING YOUR LAWN MOWER 37 Air Cleaner Service A dirty air filter will restrict air flow to the carburetor, reducing engine performance. If you operate the mowe r in very dusty areas, clean the air filter more often than specif ied in the MAINTENANCE SCHEDULE (page 30).
SERVICING YOUR LAWN MOWER 38 Foam element: Clean it in warm soapy water and rinse or clean it in nonflammable solvent; allow it to dry thoroughly. Apply foam filter oil to the clean foam element and squeeze out all the excess oil.
SERVICING YOUR LAWN MOWER 39 2. Remove the spark plug with a 13/16 in (21 mm) spark plug wrench. 3. Inspect the spark plug. Replace it if the electrodes are worn, or if the insulator is cracked or chipped. 4. Measure the spark plug electrode gap with a suitable gauge.
SERVICING YOUR LAWN MOWER 40 Spark Arrester Service (optional equipment) Your lawn mower engine is not fact ory-equipped with a spark arrester. In some areas, it is illegal to operate an engine without a spark arrester. Check local laws and regulations.
SERVICING YOUR LAWN MOWER 41 CONTROL CABLE ADJUSTMENTS Blade Control Lever Adjustment 1. Push the button down on the blad e control lever and measure free play at the top of lever. Free play should be 3/4 ~ 1 in (20 ~ 25 mm). If adjustment is necessary: 2.
SERVICING YOUR LAWN MOWER 42 Drive Clutch Cable Adjustment 1. Remove the grass bag and raise the discharge guard. 2. Remove the screw from the transmission cover plate and remove the cover plate. 3. Set the rear cutting height adjusters in the highest cutting height position (see page 16).
SERVICING YOUR LAWN MOWER 43 6. While holding the drive clutch lever all the way forward, look through the cover plate hole and check the position of the control arm. The center of the notch on the control arm should align with the index mark on the transmission case.
SERVICING YOUR LAWN MOWER 44 THROTTLE CABLE INSPECTION Throttle cable adjustment is necessa ry if the throttle lever does not operate the choke properly. You can inspect choke operation by observing the movement of the choke arm, which is located on top of the carburetor.
SERVICING YOUR LAWN MOWER 45 FUEL SYSTEM Refueling Fuel tank capacity: 0.53 US gal (2.0 l ) If the fuel level is low, refuel in a well-ventilated area with the engine stopped. If the engine ha s been running, allow it to cool first. Refer to page 46 for fuel recommendations and page 63 for information about oxygenated fuels.
SERVICING YOUR LAWN MOWER 46 Never refuel the engine inside a building where gasoline fumes may reach flames or sparks. Keep gasoline away from appliance pilot lights, barbecues, electric appliances, power tools, etc. Spilled fuel is not only a fire hazar d, it causes environmental damage.
47 STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your lawn mower trouble free and looking good. The follo wing steps will help to keep rust and corrosion from impairing yo ur lawn mower’s function and appearance, and will make the engine easier to start when you use the lawn mower again.
STORAGE 48 2. After washing the lawn mower, wipe dry all accessible surfaces. 3. With the mower in an upright po sition, start the engine outdoors, and let it run until it reaches normal operating temperature to evaporate any water remaining on the engine.
STORAGE 49 Fuel Gasoline will oxidize and deteriorat e in storage. Old gasoline will cause hard starting, and it leaves gum d eposits that clog the fuel system. If the gasoline in your mower deteri orates during storage, you may need to have the carburetor and other f uel system components serviced or replaced.
STORAGE 50 Draining the Carburetor and Fuel Tank 1. Make sure the fuel valve is OFF (page 22). 2. Remove the carburetor drain bolt with a 10 mm wrench, and drain the fuel from the carburetor bo wl into an approved container. If you only need to drain the carburetor, skip to step 4.
STORAGE 51 Engine Cylinder Remove the spark plug (page 38). Pour a tablespoon (5 ~ 10 cc) of clean engine oil into the cylinder. Pull the starter rope several times to distribute the oil in the cylinder. Reinstall the spark plug. Pull the starter rope slowly until resistance is felt then return the starter grip gently.
STORAGE 52 PLACING IN STORAGE If your mower will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer.
53 TRANSPORTING BEFORE LOADING If the engine has been running, allow it to cool for at least 15 minutes before loading the mower on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. 1. If installed, remove the grass bag.
54 TAKING CARE OF UNEXPECTED PROBLEMS ENGINE WILL NOT START LOSS OF POWER Possible Cause Correction Fuel valve OFF. Turn the fuel valve ON. (page 10) Throttle lever in the wrong position. Move th e throttle lever to the CHOKE position, unless the engine is warm.
TAKING CARE OF UNEXPECTED PROBLEMS 55 VIBRATION PROBLEMS MOWING AND BAGGING PROBLEMS Possible Cause Correction Grass and debris lodged unde r mower deck. Clean out the mower deck. (page 26) Blades loose, bent, misaligned, damaged, or unbalanced by improper sharpening.
56 SET-UP Tools Required 12 mm wrench Loose Parts Use the following included loose parts to set up the lawn mower. Handlebar Setup 1. Slip a handle support hanger over each end of the handle.
SET-UP 57 2. Insert the 8 x 40 mm lower handle bolts and finger tighten them. 3. Insert the 8 x 40 mm upper handle bolts into one of the holes at the desired handle height. Install an 8 mm self-locking nut on the inside of each handle. 4. Tighten both the upper and lower handle bolts.
SET-UP 58 7. From the grass bag side of the handle, insert the stud on the end of the handle support plate through the handle support hanger. Make sure the stud goes through both holes in the handle support hanger. 8. Install an 8 mm self-locking nut on the stud.
SET-UP 59 Engine Oil The mower is shipped WITHOUT OIL in the engine. A bottle of oil is included in the box with your mower. Add the entire contents of the oil bottle into the oil filler opening. All Honda engines are run at the factory prior to packaging.
SET-UP 60 Before Operation Before using the lawn mower, all mower operator’s must read the following chapters and sections: • LAWN MOWER SAFETY (page 4) • CONTROLS & FEATURES (page 8) • BE.
61 TECHNICAL & CONSUMER INFORMATION TECHNICAL INFORMATION Serial Number Locations There are two serial numbers, one for the engine and one for the mower frame.
Technical & Consumer Information 62 Carburetor Modification for High Altitude Operation At high altitude, the standard carburet or air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting.
Technical Consumer Information 63 Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use o xygenated fuels to help reduce emissions.
Technical & Consumer Information 64 EMISSION CONTROL SYSTEM Source of Emissions The combustion process produce s carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog wh en subjected to sunlight.
Technical Consumer Information 65 Replacement Parts The emission control systems on your new Honda engine were designed, built, and certified to conform with EPA, California and Canadian emission regulations. We recommend the use of genuine Honda parts whenever you have maintenance done.
Technical & Consumer Information 66 Air Index An Air Index Information hang tag/labe l is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board.
Technical Consumer Information 67 SPECIFICATIONS Mower Model Dimensions, Weights and Capacities HRC216HXA Manual starting, self-pro pelled, hydrostatic transmission, blade-brake clutch, 5.5 hp Overall Length 65.4 in (1660 mm) Overall Width 23 in (585 mm) Maximum Height [Cutting height set at 1 in (25 mm) and handle high] 39.
Technical & Consumer Information 68 Engine Design and Performance Transmission Design and Performance Engine Model GXV160A Engine Type 4-stroke, overhe ad-valve, single-cylinder, forced air-cooled Displacement 9.9 cu in (163 cc) Bore and Stroke 2.
Technical Consumer Information 69 Maintenance Tune-up Fuel Unleaded gasoline with a pump octane rating of 86 or higher. page 46 Engine Oil SAE 10W-30, API SJ or later page 35 Transmission Oil Honda hy.
Technical & Consumer Information 70 CONSUMER INFORMA TION Replacement Part s, Optional Equipment, and Service Items Contact an authorized Honda servicing deal er to purchase any of these (or other) genuine original Honda items.
Technical Consumer Information 71 Dealer Locator Information T o find an Authorized Honda Servicing Dealer anywhere in the United St ates: Call (800) 426-7701 or visit our website: www .hondapowerequipment.com/dealer Customer Service Information Honda Power Equipment dealersh ip personnel are trained professionals.
Technical & Consumer Information 72 Distributor's Limited W arranty This warranty is limited to th e following Honda Power Equipment products when distributed by American Honda Motor Co., In c., Power Equipment Division, 4900 Marconi Drive, Alpharetta, Georgia 30005-8847.
Technical Consumer Information 73 T o Obtain W arranty Service: Y ou must take the Honda Power Equipmen t product, accessory , replacement part , apparel or the po wer equipment on which the accessory.
Technical & Consumer Information 74 Accessories, Replacement Pa rt s, and Apparel W arranty This warranty is limited to Honda Po wer Equipment parts, acce ssories and apparel when distributed by American Honda Motor Co., Inc., 490 0 Marconi Drive, Alphar etta, Georgia 30005-8847 T o Qualify for this W arranty: 1.
Technical Consumer Information 75 Emission Control System W arranty Y our new Honda Power Equipmen t engine complies with the U. S. EP A, Environment Canada and State of California emission regulations. American Honda Mo tor Co., Inc. provides the emission warranty coverage for engines in the United States, and its territories.
Technical & Consumer Information 76 W arranty Coverage: Honda power equipment engines manufactured after January 1, 1995 and sold in the State of California, and U.
Technical Consumer Information 77 Emission Control System W arranty Parts: SYSTEMS COVERED BY THIS W ARRANTY : PA R T S DESCRIPTION: Fuel Metering Carburetor assembly , (incl udes starting enrichment .
78 INDEX A Accessories warranty . . . . . 74 Air Cleaner Service . . . . . . . 37 Air Index . . . . . . . . . . . . . . . 66 Altitude, High Altitude Operation 62 Assembly . . . . . . . . . . . . . . . 56 B Bag, grass Cleaning/Replacing . . . . 34 Removal/Installation .
INDEX 79 N NOTICE symbol . . . . . . . . . . 1 O Oil Capacity . . . . . . . . . . . . 67 Change . . . . . . . . . . . . . 36 Level Check . . . . . . . . . 35 Part Number . . . . . . . . . 70 Recommended . . . . . . . 35 Operation . . . . . . . . . . .
INDEX 80.
QUICK REFERENCE INFORMATION Fuel T ype Unleaded gasoline with a pump octane rating of 86 or higher (page 46) Engine oil T ype SAE 10W-30, API SJ or later (p age 35) S park plug T ype Regular: NGK BP5E.
31VK6710 00X31-VK6-7100 IPC 3240.2006.08 POM53745-A PRINTED IN U.S.A. Printed on Recycled Paper EM4 © 2004–2005 American Honda Motor Co., Inc.—All Rights Reserved Owner ’ s Manual ROT AR Y MOWER HRC216HXA K2 The Power of Dreams See page 56 for instructions on setting up your Lawn Mower .
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