Benutzeranleitung / Produktwartung MR2 des Produzenten Harrington Hoists
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ELEC TRIC CHAIN HOIST NER 2 / M R2 / TS2 FOOD GRADE MODEL 1/4 Ton t hro ugh 2 Ton C apaciti e s Code, Lot and S eri.
2 IMPORT ANT INFOR MA TION ON HOW T O USE THIS MANUAL This OW NER’S MANUAL S UPPLEMENT f or Food Gr ade Hoists is intende d for use in combination with : “Own er’s Manual f or Electric C hain Ho.
3 I Conf or ma nce Clar ifica ti on Sta tem ent 1.1 Food Grade Options Harrington ER 2 F ood G rade ho ists are des igned for applic ations which r equir e food gra de hois ts. All p roducts s hould be tested for suitabi lity on a partic ular ap pl icat ion pri or to ac tual u se.
4 II NER2 E lectr ic Chai n Hoist Section P age Number 1.0 Imp ortan t Informa tion and Warnings … ………… …… ……… …………… ……… …………….
5 Section P age Number 6.0 M aintenance & Handlin g ……… …………… ……… ……… ... …………… …………… ……… ……… ER2OM 6.1 Count/Hour Meter 6.2 Lubrication – Load Chain, Hooks and Suspen sion ……………………… .
6 2.1 Specifications 2.1.1 Product Code 2.1.2 Oper ating Cond itions and Environm ent Tem perature range : - 4° to +104°F ( - 20° t o +40 °C) Hum idit y: 85% or les s Noise Level: 85 dB or less (A.
7 2.2 Dimensions Table 2 - 2 Hoist Dim ensions Figure 2 -1 Single Speed Hois t Dim ens ions Figure 2 -2 Dual Spe ed Ho ist Dim ensions Capacity (Tons) Product C ode Headroom C (in) Headroom w/Stainl ess Hook C ( in) a (in) b (in) d (in) e (in) g (in) g w/Stainl ess Hook (in) h (in) i (in) Single Speed 1/4 NER20 03L - FG 14.
8 6.2 Lubri cation – Load Chain, Hook s, and Suspension 6.2.1 Load C hain • For longer l ife, the load c hain should be l ubricated. • The load chai n lubric ation should be accom plished af ter cleanin g the loa d chain with an ac id free c leaning solution.
9 6.3.5 REPL A CING OIL – Chang e gear oil at l east o nce eve ry 5 years. The o il shou ld be changed m ore f requentl y dependi ng on th e hoist' s usa ge and o peratin g env ironment.
10 6.5 Load Chain 6.5.2 Afte r chaining a unit , be sure t o clean a ny exp osed port ions of bottom yok e bolts that have be en treated with thr ead loc k ing com pound. Conduc t a thorou gh ins pection of thes e bolts after torquing t o ensure ther e is no exces s thread loc king com pound on the ex posed p ortions.
11 III MR2 M otori zed T r olley Section Page Number 1.0 Important I nformation and W ar nings ……………… ... ………………………… ……… …… .. ...…. MR2 O M 1.1 Terms and Summary 1.2 W arning Tag and Labels 2.0 Technica l Information… ………… ……………… … ………… ……… ….
12 Section Page Numbe r 6.0 Maintenance & Handlin g………… ……………… …………………… ………… …………… …….. MR 2O M 6.1 Count/Hour Meter (Dual Speed Only) 6.2 Lubrication ………………………… ……………… ………….
13 2.0 Specifications 2.1.1 Product Code for MR2 T rolley Alone: 2.1.2 Oper ating C onditions and Environm ent Tem perature R ang e: - 4° to +104°F ( - 20° t o +40 °C) Hum idit y: 85% or les s (no.
14 2.2 Dimensions Table 2 - 2 T rolley Dim ension s For NER200 3 L- FG to NER2020 L- FG Product Code b b' d e e' i j k m n r t Single Speed MR2010L/S - FG 12.4 15.6 8.7 20. 3 7.1 3.74 0.9 5.1 8. 1 4.3 2.0 1. 22 MR2020L/S - FG 12.8 16.4 8. 9 20.
15 IV TS2 Manual T rol ley Section Pa ge Number 1.0 I mporta n t In for ma t ion and W ar nings……… …… ……. ……………… ………………… … ……. T S 2OM 1.1 Terms and Summary 1.2 Warning Tags and Labels 2. 0 Technical Information …………………… …………………… ….
16 Section Page Number 5.4 Periodic Inspection 5.5 Occasionally Used Trolleys 5.6 Inspection Records 5.7 I nspection Methods and Criteria 6.0 Maintenance & Handling……………………… ……… ………………… ………………… …….
17 2.1 Specifications Product C ode f or T S2 Trolle y Alone : Operating C ondit ions a nd Enviro n m ent Tem perature Rang e: - 4° to +104°F ( - 20° t o +40 °C) Hum idit y: 85% or les s Table 2 - 1 PTS2 T rolley S pecificat ions Cap. (Tons) Produc t Code Min.
18 2.2 Dimensions Table 2 - 3 PTS2 T rol l ey Di mension s PTS2005 t o PTS20 20 Cap. (Tons) Produc t Code a max (in) a' (in) b (in) e (ft) h (in) i (in) j (in) k (in) m (in) n (in) r (in) s (in) t (in) v (in) 1/2 PTS2005 - FG 6.8 8.0 7. 2 1.8 3.2 2.
19 6.1 Lubrication 6.1.1 Lubricat e the f ollowing tr olley com ponents with onl y Nevastane H T/AW 2 W hite Drum food grade lubricating greas e. 6.1.2 Track W heel Gear – Clean and r e - grease the Track W heel gears and Hand W heel output pinion ever y three m onths (m ore frequently for he avier us e).
20 This Page Intentiona lly Left Bla nk.
21 V P ar ts List 1.0 NER 2 Pa rts L ist W hen ordering parts , pl ease pr ovide th e h oist co de nu m ber, lot num ber and ser ial num ber loc ated on the h o ist nameplate ( see f ig.
22 1.1 Hous ing an d Moto r Part s Figure 1 - 1 Housing and Mot or Parts.
23 1.1 Hous ing an d Moto r Part s Fig ure No. Part Nam e Parts P er Hoist 003L/L D 005L /LD 010L /LD 1 Fan Cove r 1 2AFG0 05L 9107 2AFG0 10L 9107 2 Fan 1 ER2CL 9108 ER2CS 910 8 3 Snap Ring 1 904711 3.
24 1.1 Hous ing an d Moto r Part s Figure 1 - 2 Housing and Mot or Parts.
25 1.1 Hous ing an d Moto r Part s Figure No. Part Name Parts Per Hoist 020L/LD 1 Fan Co ver 1 2AFG020L9107 2 Fan 1 ER2DS9108 3 Snap R ing 1 9047116 4 Brake Cover 1 ER2DS9115 5 Packi ng B 1 ER2DS9119 .
26 1.2 Gear ing P arts Figure 2 - 1 Gearing Parts.
27 1.2 Gear ing P arts Figure No. Part Name Parts Per Hoist 003L/LD 005L/LD 010L/LD 1 Load S heav e A ssembly 1 ER2CS6241 ER2DS 6241 2 Load S heav e 1 ER 2DS9241 ER2DS 9241 3 Oil Seal 1 ES221010S ES22.
28 1.2 Gear ing P arts Figure 2 - 2 Gearing Parts.
29 1.2 Gear ing P arts Figure No. Part Name Parts Per Hoist 020L/ LD 1 Load S heav e Assembly 1 ER2ES6241 2 Load S heav e 1 ER2ES9241 3 Oil Seal 1 ER2ES9221 4 Ball Be ar ing 1 9000609 5 Ball Be ar ing.
30 1.3 Hook and C hain P arts Figu re 3 - 1 Hook and Chain Part s *Optional st ai nless steel chain container assem bl y not shown. See Figure No. 45 on part number chart for ordering informatio n.
31 1.3 Hook and C hain P arts Figure No. Part Name Parts Per Hoist 003L/LD 005L/LD 1 Top Hook Assem b ly 1 2ASF005S5 101 2 Hook Latch 1 2ASF005S1 103 3 Suspend er E (For P u sh Trolley) – White Epox.
32 1.3 Hook and C hain P arts Figure 3 - 2 Hoo k and Chai n P arts *Optional st ai nless steel chain container assem bl y not shown. See Figure No. 45 on part number chart for ordering informatio n.
33 1.3 Hook and C hain P arts Figure No. Part Name Parts Per Hoist 010L 1 Top Hook Assembly 1 2A SF010S5 101 2 Hook Latch 1 2ASF010S1 103 3 Suspender E (For Manua l Troll ey) – White Epoxy Paint 1 3.
34 1.3 Hook and C hain P arts Figure 3 - 3 Hook and Chain Parts *Optional st ai nless steel chain container assem bl y not shown. See Figure No. 45 on part number chart for ordering informatio n.
35 1.3 Hook and Chain Par ts Figure No. Part Name Parts Per Hoist 020L 1 Top Hook Assem b ly 1 2ASF020S5 101 2 Hook Latch 1 2ASF020S1 103 3 Suspender E (For Manua l Troll ey) – White Epoxy paint 1 3.
36 1.4 Elec tric Par ts ( Sing le Spee d) Figure 4 - 1 Electric Parts (Singl e Speed).
37 1.4 Elec tric Par ts ( Sing le Spee d) Figure No. Part Name Parts Per Hoist 003L 005L 010L 020L 1 Limit Switc h Complet e Assembly 1 ER2CI1060 2 So cke t Bol t 3 9091247 3 Spring Lock Washe r 3 901.
38 1.5 Elec tric Par ts ( Dual Spe ed) Figure 5 - 1 Electric Parts (Dual S peed).
39 1.5 Elec tric Par ts ( Dual Spe ed) Figure No. Part Name Parts Per Hoist 005LD 010LD 020LD 1 Limit Sw itch Complet e Assembly 1 ER2CI1060 2 Socket Bolt 3 9091247 3 Spring Lock Washe r 3 9012709 4 L.
40 1.6 Pow er Sup ply and Pendan t Par ts Figure 6 - 1 Power Supply and Pendant Parts (Plug Connection ).
41 1.6 Pow er Sup ply and Pendan t Par ts Figure No. Part Name Parts Per Hoist 005L/ LD 010L/LD 020L/LD 1 Cord Suppor t (Wire Stop ) 1 ER1BS9534 2 Mach.
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43 2.0 MR 2 Parts Li st W hen ordering parts , pl ease pr ovide th e tro lley co de num ber , lot num ber and s erial n umber located on the h oist name p late ( see f ig.
44 2 .1 Electric Parts – 1/4 to 2 Ton ( Sin gle S peed ) Figure 1 - 1 Electric Parts (Singl e Speed).
45 2 .1 Electric Parts – 1/4 to 2 T on (Sing le Spe ed) F igure No. Part Name Parts Per Trolle y 1 Ton 2 Ton 1 Conn e c tion B ox Assembl y 1 7038101 7038102 2 Holder A 1 ECP5924AA 3 Holder B 2 ECP5.
46 2 .1 Electric Parts – 1/4 to 2 Ton ( Dua l Spe ed) Figure 1 - 2 Elect ric P art s (Dua l Speed ).
47 2 .1 Electric Parts – 1/4 to 2 T on (Dual Speed) Figure No. Part Na me Parts Per Trolle y 1 Ton 2 Ton 1 Conn ecti on Box Ass embly 2V 1 7038201 7038202 4V 7038203 7038204 2 Holder A 1 ECP5924AA 3.
48 2 .2 Pendan t Parts – 1/ 4 to 2 Ton Figure 2 - 1 Pendant Parts.
49 2 .2 Pen dant Part s – 1/ 4 to 2 Ton Figure No. Part Name Parts Per Trolle y 1 Ton 2 Ton 1 Push Bu tto n Cor d 6C/7 C/8C Complet e Assembl y W 1 ZB1102AI1000 X ZB1202AI1000 Y ZB2102AI1000 Z Z B22.
50 2 .3 Pow er Supply Part s – 1/4 t o 2 Ton Figure 3 - 1 Pow er Supp ly P art s.
51 2 .3 Pow er Supply Part s – 1/4 t o 2 Ton Figure No. Part Na me Parts Per Trolle y 1 Ton 2 Ton 1 Powe r Supply Cable 4C Asse mbly 1 ZBZC12AH1100 ZBZC12BH 1100 2 Cable Pac king 1 ECP6914AA ECP6916.
52 2 .4 Side Plates and S uspensi on P arts – 1/4 to 2 Ton Figure 4 - 1 Side Plates a nd Suspension Pa rts.
53 2 .4 Si de P late s and Su spen sio n Par ts – 1/4 to 2 Ton Figure No. Part Name Parts Per Trolle y 1 Ton 2 Ton 2 Side Pla te G As sembly – St a ndar d Whe e ls 1 3AFG010S5201 3AFG020S5201 Side.
54 Extended Susp ensi on Shaf t Assem blies Figure No. Part Name Parts Per Trolle y 1 Ton 2 Ton 16 Exte nded S uspens io n Sh aft Assembly – Sta nd ar d Sh af t 1 37FG010S1121 37F G020S1121 Exte nde.
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56 2 .5 Mot or Parts – 1/4 t o 2 Ton Figure 5 - 1 Motor Parts.
57 2 .5 Mot or Parts – 1/4 t o 2 Ton Figure No. Part Name Parts Per Trolle y 1 Ton 2 Ton 2 Gear Box Pack ing 1 MR1DS9248 3 Set Pin 2 MR1DS9249 4 Bo lt 4 J1BAE0802525 5 Spring Lock Washer 4 J1W S0742.
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59 3.0 TS2 Par t s Li st W hen ordering parts, pl ease provide the hois t code num ber , lot num ber and seria l num ber locat ed on the h ois t nameplate ( see fig.
60 3 .1 TS2 Push Tr olley Parts – 1/ 4 to 2 Ton TS2 Push Troll ey 1/4 to 2 Ton.
61 3 .1 TS2 Push Tr olley Parts – 1/ 4 to 2 Ton Figur e No. P art Name Parts Per Tr olle y 1/2 Ton 1 T on 2 T on 1 Side Plate S Ass embl y – Standard W heels 2 37FG00551 12 37F G01051 12 37F G0205.
62 3 .2 TS2 G eare d Trol l ey Par ts – 1/4 t o 2 Ton TS2 Geared Trolle y 1/4 t o 2 T on.
63 3. 2 TS2 Geared Troll ey Parts – 1/4 t o 2 Ton Figur e No. Part Nam e Parts Per Trolle y 1 Ton 2 Ton 1 Side Plat e S As sembl y – Standar d W heel s 1 37FG01051 12 37F G02051 12 Side Plat e S A.
64 www .harri ngtonhois ts.c om Harri ngton Hoi sts, Inc . Harr ing ton H oists – W estern Division 401 West End Avenue 234 1 Pomona R d. No. 103 Manhei m, P A 17 545 - 1 703 C orona, CA 928 80 - 69.
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