Benutzeranleitung / Produktwartung G0458 des Produzenten Grizzly
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1 8 " Open E nd Dr u m Sa nde r MODE L G04 58 INST R UC TION M ANU A L COPYRIGHT © A UGUST , 200 5 BY GR IZZL Y IN DUSTRIAL, INC. REVISED DECEMBER, 2007 (BL) W AR NIN G : N O P ORTI ON OF THI S M ANUAL MA Y BE R EPROD UCED IN AN Y S HAPE OR FO RM WIT HOUT TH E WR IT TE N A PPROV AL OF G RI ZZ L Y IN DUS TRI AL , I NC.
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again.
T ab le of Con tents INTRODUCTION ............................................................................................................................... 2 Foreword ..............................................................................
-2 - G0 458 1 8 " O pen End Belt / Drum Sander If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines.
G04 58 1 8 " O pen End Belt / Drum Sander -3 - Mach ine Data She et Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0458 OPEN-END DRUM SANDER MACHINE DA T A SHEET Design Type .................
- 4- G04 58 1 8" O pen End Belt /Dr um Sander C Figure . Main controls/components of the sander. A. Circuit Breaker B. ON/OFF Switch w/Lockout Key C. Feed Speed Scale D. Variable Speed Feed Rate Knob E. Return Roller F. Table Height Adjustment Handwheel G.
G04 58 1 8 " O pen End Belt / Drum Sander -5 - 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts.
- 6- G 0458 1 8" Open End Belt / Drum Sander 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area.
G04 58 1 8 " O pen End Belt / Drum Sander - 7 - A ddi tio nal Safe t y fo r Dru m Sanders 6. DUST COLLECTION SYSTEM . Never operate the sander without an adequate dust collection system in place and run - ning. 7. UNATTENDED OPERATION . N ever leave the machine running unattended.
-8- G04 58 1 8 " O pen End Belt / Drum Sander Figure 1 . Typical plug and receptacle. Serious personal inju r y could occur if y ou connect t he machine to t he power source before you have complete d th e set up pro - cess . DO NOT connect th e machine to the power source until instructed to do so.
G04 58 1 8 " O pen End Belt / Drum Sander -9 - The M odel G0 458 was carefully packed when it left our warehouse. If you disc o ver the ma chine is damaged after you have sig ned for delivery , please im mediately call Customer S erv ic e at ( 5 7 0 ) 5 4 6- 96 63 for advice.
- 1 0 - G04 58 1 8 " O pen End Belt / Drum Sander In ve nt or y After all the par ts hav e been remo ved from the box, you should hav e the f ollowing items: Box 1: ( Figures 1 & 2 ) Qt y A . Drum Sander ......................................
G04 58 1 8 " O pen End Belt / Drum Sander - 1 1 - Hard w are Recogn iti on Chart.
- 1 2- G0458 1 8" Open End Belt / Drum Sander Figure 3. Model G0458 Working c lea rances. Fl oor L oad The weight an d footpr int size for your machine is located in the machine data sheet. Some residen- tial floors ma y requir e additional reinforcement to suppor t the mac hine , workpieces, and operato r .
G04 58 1 8 " O pen End Belt / Drum Sander - 1 3 - 3. Mount a top and bottom short bracket to the left and right sides of the stand leg assembly completed in Step 2 as shown in Figure 6 . Secure with t wo M8 - 1 . 25 x 1 5 c arriage bolts and serra ted flange nuts.
- 1 4 - G0458 1 8" Open End Belt /Drum Sander Ins tal l in g Sander on Stand The sande r is very he a v y . DO N OT o ver- ex er t your - self while unp acking o r movi ng your machine — get assistanc e. Compone nts an d Ha rdware Need ed : Qt y Sander .
G04 58 1 8 " O pen End Belt / Drum Sander - 1 5 - Figure 11. Mounting sander to stand. 6. Align the ho les, and secure the st and to the sander with the remaining hex bolts, wash - ers, and hex nuts ( Figure 1 1 ). Note: If the holes do not align, add wood shims to adjust the block heights.
- 1 6 - G0458 1 8" Open End Belt /Drum Sander Hand wheel Compone nts an d Ha rdware N eed ed : Qt y Handwheel Handle ............................................ 1 Handwheel ........................................................ 1 Cap Scre w M5 - .
G04 58 1 8 " O pen End Belt / Drum Sander - 1 7 - Dus t Col lectio n Y ou may attach t he Model G0 458 drum sander to a dust collec tion syst em if you do not use t he included dust bag. If yo u are using your own d ust collect ion sy stem, we r eco mmend using a sy stem that can colle ct a minimum of 40 0 CFM A T THE DUST PORT .
- 1 8- G 0458 1 8" Open End Belt / Drum Sander Reco mmen ded A dj us tment s For your conv enience, the a djustments listed below hav e been per formed at the factor y and no fur ther set up is required to operate your machine.
G04 58 1 8 " O pen End Belt / Drum Sander - 1 9 - Damag e to y our ey es, lungs, and e ars could re sul t fro m u sing t his m achi ne wi tho ut prope r p rotective g ear . Alwa ys wear s afety glasses , a respirator , and hearing protection when oper ating this machine.
-20- G 0458 1 8" Open End Belt / Drum Sander V ar iab le Spe ed The variable speed knob allows you to increase the feed rate from 2–12 FPM. The correct speed to use depends on the type of stock you are using (hardwood vs. softwood) and the stage of finish with that workpiece.
G04 58 1 8 " O pen End Belt / Drum Sander - 21 - Ch oos in g Sandpa per There are many t ypes of sanding belts to choose from. We recommend Aluminum Oxide f or gen - eral wo rkshop environments. Belo w is a char t that groups abrasives into dif feren t c lasses, and shows whic h grits fall int o each c lass.
-22- G0458 1 8" Open End Belt / Drum Sander P aper Repla cemen t T ools Ne eded : Qt y Flat Head Screw driver ...................................... 1 Hex Wrench 4mm .............................................. 1 Hex Wrench 5mm ................
G04 58 1 8 " O pen End Belt / Drum Sander -23- 10. When the sandpaper reaches the right side of the drum, move the sandpaper out of the way with a 4mm wrench and place it into the access hole. 11. Rotate the drum toward you so the wrench rests against the frame as shown in Figure 22 .
-2 4 - G04 58 1 8" Open End Belt / Drum Sander SE CTION 5 : A CC E SSO RIES PRO-STICK ® Sanding Pad Extend the life of your sandpaper! Just feed this crepe-rubber cleaning pad through your drum sander to remove dust build-up from the sandpa - per without damage.
G04 58 1 8 " O pen End Belt / Drum Sander -25- Alwa ys disconn ect p ow er to t he m ach ine b ef ore per forming mainten ance. Failure to do this m a y result in serious p erson - al injury . L ubr icat ion Cleaning the Mo del G 0458 is relativ ely easy .
-26- G0 458 1 8" Open End Belt / Drum Sander Figure 30 . Table lift screws (only two shown). Figure 28 . Feed belt drive chain. Sand in g Belts Y ou can greatly increase the lifespan of you r sanding belts if you clean them often. Cleaning pads ( A cces sories on Page 24 ) are the fastest wa y to remov e saw dust build-up.
G04 58 1 8 " O pen End Belt / Drum Sander - 27 - T ools Ne eded : Qt y Hex Wrenches 4 & 8mm .............................. 1 Ea Phillips Head Screwdriver ................................. 1 Pry Bar ............................................
-28- G04 58 1 8" Open End Belt / Drum Sander This sectio n is pro vided for your c on venience — it is not a su bstitut e for the Grizzly Serv ice Depart ment.
G04 58 1 8 " O pen End Belt / Drum Sander -29- Symptom Possible Cause Possible Solution Mac hin e ha s vi brat ion or noi sy op eratio n. 1. Motor or component is loose. 2. V-belts are worn or loose. 3. Motor fan is rubbing on fan cover. 4. Pulley is loose.
-3 0- G0 458 1 8" Open End Belt / Drum Sander Repl ac in g V - Belts Figure 35. Belt drive system. T ools Ne eded : Qt y Hex Wrenches 4, 6 & 8mm .......................... 1 Ea Phillips Head Screwdriver ................................. 1 Pry Bar .
G04 58 1 8 " O pen End Belt / Drum Sander -3 1 - T ools Ne eded : Qt y Hex Wrenches 4 & 8mm .............................. 1 Ea Phillips Head Screwdriver ................................. 1 Pry Bar ............................................
-32- G045 8 1 8" O pen End Belt /Dr um Sander 2. Loosen the lock nut ( Figure 38 ) on the side that the feed belt tracks towards and tension the tracking adjustment screw until the feed belt tracks in the opposite direction. Note: Small tracking changes may take up to three minutes before they are noticeable.
G04 58 1 8 " O pen End Belt / Drum Sander -33 - T ools Ne eded : Qt y Wrench 12mm ................................................... 2 Hex Wrench 6mm .............................................. 1 An Assistant .................................
-3 4- G04 58 1 8" Open End Belt / Drum Sander T ools Ne eded : Qt y 6' Long 2x4 ........................................................ 1 Miter Saw (or Circular Saw) .............................. 1 Jointer .................................
G04 58 1 8 " O pen End Belt / Drum Sander -35 - 3. Raise the table until the gauge blocks just touch the drum. N ote: A good way to know when they are touching is to rock the drum back and forth while raising the table until you hear or feel contact with the gauge blocks.
-3 6- G0 458 1 8" Open E nd Belt / Drum Sand er 5. Raise the table until the gauge blocks just touch the drum. 6. Find the largest size feeler gauge that can pass between the front pressure plate and your gauge block. (The feeler gauge should slide with moderate resistance, without forc - ing the drum to roll.
G04 58 1 8 " O pen End Belt / Drum Sander -37 - Wi ri ng Dia gra m .
-3 8- G04 58 1 8" Open End Belt / Drum Sander .
G04 58 1 8 " O pen End Belt / Drum Sander -39 - REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0458001 LOCK WASHER 10MM 51 PK07M KEY 6 X 6 X 20 2 PS05M PHLP HD SCR M5-.8 X 8 52 P0458052 FAN COVER 3 PW02M FLAT WASHER 5MM 53 PSB18M CAP SCREW M4-.
- 40 - G0458 1 8" Open End B elt /Drum Sander REF PART # DESCRIPTION REF PART # DESCRIPTION 100-1 P0458100-1 MOTOR BRACKET 148 P0458148 SPECIAL NUT 100-2 P0458100-2 CAPACITOR 25MFD 250VAC 149 P04.
G04 58 1 8 " O pen End Belt / Drum Sander - 4 1 - REF PART # DESCRIPTION REF PART # DESCRIPTION 200 PSB33M CAP SCREW M5-.8 X 12 246 PN06M HEX NUT M5-.8 201 P0458201 CHIP DEFLECTOR PLATE 247 P0458247 ROD 202 PFH43M FLAT HD SCR M6-1 X 10 248 PSB79M CAP SCREW M5-.
- 42 - G 0458 1 8" Open End Belt / Drum Sander Grizzly Industrial, Inc. warrants ev er y product it sells for a period of 1 year to the original purchaser from the date of purc hase . T his warranty does not ap ply to d ef ects due direct ly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of mainten ance.
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Ein wichtiger Punkt beim Kauf des Geräts Grizzly G0458 (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Grizzly G0458 noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Grizzly G0458 - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Grizzly G0458 reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Grizzly G0458 erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Grizzly G0458 besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Grizzly G0458 verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Grizzly G0458. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Grizzly G0458 gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
