Benutzeranleitung / Produktwartung 3A0732J des Produzenten Graco
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Instructions/ Parts Merkur ® ES Spray Packages For low-volume fine finish spray applica tions. For professional us e only. 15:1 Spray Packages 30:1 Spray Packages 100 p si (0.7 MP a, 7.0 ba r) Max imum Air Inle t Pressur e See page 3 fo r model inform ation , incl uding maximum fluid workin g pr essure .
2 3A0732J Contents Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Models 3A073 2J 3 Model s * Part No. 2 4N548 is used a s a suppl y pump i n the W B3000 Waterbor ne Isol ation S ystem. It incl udes a pump bracke t and items 7-19, 2 1, 23, an d 28- 42 on pa ge 25. See manual 3A249 7 for war nings an d instru ction s for a waterbor ne system.
Warnings 4 3A0732J Warnings The foll owing war nings ar e for the setup , use, g rounding , main tenanc e, and r epair o f this equipm ent. The exclama - tion po int sym bol aler ts yo u to a ge neral wa rning and the hazard symbols refe r to pro cedure-s pecif ic risks.
Warn ings 3A073 2J 5 EQUIPMENT MISUSE HAZARD Misuse can c ause death or s erio us in jury. • Do not o perate the unit wh en fatigue d or un der the i nfluence of dru gs or alco hol. • Do not e xceed the maxi mum work ing pres sure o r temp erature rating of the low est r ated sys tem compo nent.
Warnings 6 3A0732J.
Installa tion 3A073 2J 7 Installa tion Prepare the Operator All per sons w ho operate t he equi pment mu st be trai ned in the safe , effici ent oper ation of all syst em co mponen ts as well as the pr oper hand ling o f all flui ds.
Inst allation 8 3A0732J Wall Mount Packages 1. Be sure the wal l can suppo rt the weight of th e pump, b racket, hos es an d acces sories, a s well as the stre ss caus ed duri ng oper ation. 2. Positio n the wa ll brac ket at a conven ient he ight. Do not stret ch the s uction ho se tig ht; let i t hang to a ssist fluid flo w into th e pump .
Installa tion 3A073 2J 9 Setup 1. See F IG . 2. A ttach one en d of flui d hose ( K) to pump outlet (or optiona l inl ine fluid filte r outlet) . 2. Attach ot her en d of flu id hose t o gun fl uid inle t at base of gu n (H). 3. Attach on e end o f the ai r hose (G ) to gun a ir regu la- tor (E).
Operati on 10 3A0732J Operation Pressure Relief Procedure 1. Lock the gun trig ger. 2. See F IG . 2. Tur n off t he bleed- type mas ter air valve (D). 3. Unlock the g un trigge r. 4. Hold a meta l par t of the gun firml y to a gr ounded metal waste con tainer.
Operatio n 3A073 2J 11 2. See F IG . 2. Close gun air regulato r (E) and pump air regulato r (F) by turnin g knob s cou nterclo ckwi se reducing p ressure to zero. C lose b leed-ty pe air valve (D). 3. Connect ai r line to bleed ty pe air valve. 4. Check tha t all fittings t hroug hout sys tem ar e tight- ened sec urely.
Operati on 12 3A0732J Adjust the Spray Patte rn NOTE: Use this pr ocedure wi th air- assisted s pray gu ns only. 1. See F IG . 4. Clos e off pa ttern adj ustment ai r by turn- ing knob (AA) c lockwi se (in ) all the way. Thi s sets gun for i ts wid est patter n.
Main tenance 3A073 2J 13 Maintenanc e Tighten Th readed Co nnection s Before e ach use, chec k all hos es fo r wear or d amage. Replace a s neces sary.
Troub leshooti ng 14 3A0732J Troubleshoot ing NOTE: Chec k all p ossible prob lems and caus es befo re disas semblin g the pu mp. Relieve the pres sure befo re chec king or s ervicing the equipm ent . Problem Cause Solution Air motor wil l not run. Damaged ai r valve ( 214).
Repair 3A073 2J 15 Repair General Inform ation • Refere nce numbe rs a nd lett ers in p arenth eses in the text r efer to th e cal louts in the figu res and the parts draw ing. • Always use Gen uine G raco P arts and Acc essori es, availab le from y our Grac o distr ibutor.
Repai r 16 3A0732J Disassemble the Pump NOTE: Pump Repair Kits a re avail able. Se e page 3 1 to order the c orrec t kit for yo ur pu mp. Parts are mar ked with an ‡. 1. Follow the instr uctions under Disconn ect the Dis - placement Pump , page 15. 1.
Repair 3A073 2J 17 2. Tighten the jam nu t (13). T orque to 65-7 5 ft-lb (88-102 N•m ). 3. Align th e hole in the d isplac ement r od wit h the ho le in the air mo tor rod . Use a s crewdr iver to push in th e pin (18). 4. Push th e retaini ng spr ing (19 ) into pl ace to cov er the pin .
Repai r 18 3A0732J Repair Air Valve Replace Complete Air Valve 1. S top th e pum p. Fo llow Pressure Reli ef Proced ure , page 10. 2. Disconn ect the ai r lin e to the motor. 3. See F IG . 14 on pa ge 23. Remove four screws (21 1). Remove the air valve ( 214) and gask et (209* ◆ ).
Repair 3A073 2J 19 F IG . 9. Air Va lve Asse mbly 1 Apply lub ricant. ◆✠ 310 ✠ 307 ✠ 307 † ◆ 309 ◆ 305 ◆ 312 ◆ 311 ◆ 303 ◆ 302 † ◆ 308 † ◆ 308 301 ◆ 304 ◆✠ 310 ti16.
Repai r 20 3A0732J Reassembl e the Air Va lve 1. See F IG . 9. Lu bricate detent cam (304 ◆ ) and i nstal l into ho using. 2. See F IG . 10. Lub rica te the u -cups (30 8† ◆ ) and insta ll on the piston (302 ◆ ) with lips faci ng toward the c enter of the p ist on.
Repair 3A073 2J 21 Disconnect th e Air Motor 1. Stop the p ump. 2. Flush the pump, i f poss ible (see pag e 13). F ollow Pressure Relief Procedur e , page 10. 3. Disconn ect the ai r hose, f luid hos e, and suc tion hose. 4. See F IG . 12. Push the saf ety spr ing (9) dow n an d hold to ac cess th e coupli ng pin (18).
Repai r 22 3A0732J Repair Air Motor NOTE: Complete Air Moto r Replaceme nt Kit s are av ail- able. Orde r 24G69 3 (2.5 in. mo tor) or 24G 694 (3. 5 in. motor). NOTE: Air Motor S eal Kits are ava ilable. S ee pag e 33 for the corr ect kit for your motor.
Repair 3A073 2J 23 F IG . 14. Air M otor Asse mbly TI1613 0a 201 215 214 213 211 202* 203 204* 219 209* ◆ † 208* *207 205 206 210 212 220 *202 208* 211 213 *217 218 *207 *230 231 1 1 1 1 1 1 1 1 Apply lubricant.
Repai r 24 3A0732J 5. Lubricate and ins tall the o-ring (202*) on the botto m cove r (201) . 6. Carefull y push the threaded end of the rod (218 ) up through t he botto m cover ( 201). 7. Apply 1 6G561 adhesiv e to the threa ds of the r od (218). Sc rew the pi ston (21 9) ont o the rod.
Parts 3A073 2J 25 Parts Package Parts TI 16129 a 1 23 13 16 21 11 42 19 17 18 9 8 7 10 15 20 37 38 22 26 Part of air m otor (7) NOTE: For hose and gun , see page 29.
Parts 26 3A0732J Package Parts 15:1 Ratio Pum ps ‡ Include d in P ump Lo wer Rebuil d Kit . See p age 31. * Not shown . See M erkur ES Hopper Kit man ual 334 011 for m ore infor matio n.
Parts 3A073 2J 27 Package Parts 30:1 Ratio Pum ps ‡ Include d in P ump Lo wer Rebuil d Kit . See p age 31. * Not shown . See M erkur ES Hopper Kit man ual 334 011 for m ore infor matio n.
Parts 28 3A0732J.
Parts 3A073 2J 29 Hose and Gun ★ Addit ional tip sizes a re availab le. See ma nual 3 A0149 for G 15 and G 40 AA Guns. See tip m anual 30 6686 for Sil ver Plus Airle ss Guns. TI162 30a 37 TI162 31a 30 32 30 32 29 36 36 33 Air-As sisted P ackages Airles s Package s Ref.
Parts 30 3A0732J Displacement Pu mp Parts Part No. 2 4G701, Pl ated Steel Part No. 2 4G702, St ainless Ste el TI1613 1a 119 125‡ 117 ❖ 116‡ ❖ 110 113‡ ‡123 ‡102 ‡106 103 ‡112 107‡ .
Parts 3A073 2J 31 Displacement Pu mp Parts Part No. 2 4G701, Pl ated Steel Part No. 2 4G702, St ainless Ste el ‡ Included in Pu mp Lowe r Rebuild Kit. O rder K it 24H006 for P ump 24G70 1, or Kit 24 G705 f or Pump 24G70 2. ❖ Included in Inta ke Che ck Valv e Kit 246429 .
Parts 32 3A0732J Air Motor Parts Part No . 24G693, 2. 5 in. ( 63.5 mm) Part No . 24G694, 3. 5 in. ( 88.9 mm), shown TI1613 0a 201 215 214 213 211 202* 203 204* 219 209* ◆ † 208* *207 205 206 210 2.
Parts 3A073 2J 33 Air Motor Parts Part No . 24G693, 2. 5 in. ( 63.5 mm) Part No . 24G694, 3. 5 in. ( 88.9 mm), shown ▲ Repl acement Danger and W arning labels, t ags, and c ards are a vailabl e at no co st. † Inclu ded in Air Va lve Seal Kit 24A535.
Parts 34 3A0732J Air Valve Parts ✠ 310 ✠ 307 ✠ 307 † ◆ 309 ◆ 305 ◆ 312 ◆ 311 ◆ 303 ◆ 302 † ◆ 308 † ◆ 308 301 ◆ 304 ✠ 310 ti1621 3a † ✠◆ 306 † ✠◆ 306.
Parts 3A073 2J 35 Air Valve Parts Complete Air Valve Re placement Ki t 24A351 To replac e the com plete a ir val ve, order A ir Val ve Replac ement Kit 24A35 1. Th e kit inclu des items 301-31 2 below , and items 209 an d 211 o n page 3 3. Air Valve Repair Kits Air va lve p arts ar e not s old in dividua lly.
Parts 36 3A0732J Air Control Parts TI 16132 a 404 420 401 402 403 402 405 404 407 408 409 410 411 412 413 Part of 402 1 Connect tubing (406) between these t wo fittings. Used on stand m ount units only. 1 2 1 Part No. 24H162, Air-Assi sted, Wall Mount Part No.
Parts 3A073 2J 37 Air Control Parts Part No. 24H162, Air-Assis ted, Wall Mount Part No. 24H163, Air-Assis ted, Stand Mount Part No. 24H164, Airless, Wall Mount Part No.
Kits and Acces sories 38 3A0732J Kits a nd Acce ssori es Kit Description Part No. Airless t o Air-Assist ed Conv ersion Kit 24F1 61 Inline F luid Filter , stainle ss steel 24F2 71 Inline Fluid Filter, aluminum 24F2 72 Standard Suctio n Hose, 5 g al. (19 l ), 3/8 in .
Pack age Di mensio ns 3A073 2J 39 Package Dime nsions Package Weigh ts Packag e A, inch (mm) B, inch (mm) C inch (mm) D inch (mm) Wall Mount 20.2 (513) Stand Mount 29.
Wall Brac ket Moun ting Hole Di agram 40 3A0732J Wall Bracke t Mounting Hole Diagram 2 x 0.2 81 (9/32) in. (7 m m). For wall m ount on ly. TI16289 a 4.40 in. ( 112 mm ) 2 x 0.312 ( 5/16) i n. (8 mm). For wall mo unt or to attach stand to brack et. 5.10 in .
Technica l Data 3A073 2J 41 Technical Data * Sound p ower a t 70 psi ( 0.48 M Pa, 4.8 bar), 80 c pm. Sou nd powe r measur ed per I SO-961 4-2. ** Sound pres sure was teste d 3.28 f eet (1 m) from equ ipment . Maximu m fluid wo rkin g pressur e 15:1 Pum ps .
Performance Charts 42 3A0732J Perfor mance Chart s 15:1 Ratio Pump s A = 100 psi (0.7 M Pa, 7 bar ) B = 70 psi (0.5 MPa, 5 bar ) C = 40 psi (0.3 MPa, 3 bar ) = fluid flow = air fl ow A B C A B C 30 60 90 12 0 1 50 180 210 Cycles per Minute Air Flow scfm (m 3 /min) Fluid Outlet Pressure psi (MPa, bar) Fluid Flow gpm (lpm) tested in No.
Performan ce Charts 3A073 2J 43 30:1 Ratio Pump s A = 100 psi (0.7 M Pa, 7 bar ) B = 70 psi (0.5 MPa, 5 bar) C = 40 psi (0.3 MPa, 3 bar) = fluid flow = air fl ow A B C A B C Cycles per Minute Air Flow scfm (m 3 /min) Flui d Ou tle t P res sur e ps i (M Pa , ba r) Fluid Flow gpm (lpm) tested in No.
All written and visual data contained in this document reflects the latest product information available at t he time of publi ca tion. Graco reserves the right to make changes at any t ime without notice. This manual contains E nglish. MM 3A0732 Graco Hea dquarters: M inneapo lis Internati onal Offices : Belgium, Chi na, Japan , Korea GRACO INC.
Ein wichtiger Punkt beim Kauf des Geräts Graco 3A0732J (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Graco 3A0732J noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Graco 3A0732J - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Graco 3A0732J reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Graco 3A0732J erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Graco 3A0732J besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Graco 3A0732J verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Graco 3A0732J. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Graco 3A0732J gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
