Benutzeranleitung / Produktwartung 004701-0 des Produzenten Generac Power Systems
Zur Seite of 56
Owner’ s Man ual and Installation Instructions Air -cooled Recreational V ehic le Generators • Model: 004701-0 QUIETP A CT 40LP This manual should remain with the unit.
I NTRODUCTION Thank you for purchasing this model by Generac P ower Systems Inc. It has been designed and manu- factured to supply electrical power for recreational vehicles.
T able of Contents Recreational V ehicle Generator 1 Part I – Owner’s Manual Introduction ........................................ Inside Front Cover Read This Manual Thoroughly ................................. IFC Contents ......................
2 Study these SAFETY RULES carefully before install- ing, operating or servicing this equipment. Become familiar with this Owner’s Manual and with the unit. The generator can operate safely , efficiently and reliably only if it is properly installed, operated and maintained.
3 • Adequate, unobstructed flow of cooling and ven- tilating air is critical to correct generator opera- tion and is required to expel toxic fumes and fuel vapors from the generator compartment. W ithout sufficient cooling airflow , the engine/generator quickly overheats, which causes serious damage to the generator .
4 1. Generator Air Intake 2. Engine Start/Stop Switch 3. F use 4. Optional Remote P anel Receptacle (Side V iew) 5. Generator AC Output Leads (Side V iew) 6. F uel Primer Switch 7. Circuit Breaker 8. Starter Contactor 9. F uel Inlet 10. F uel Pump (Behind Access P anel) 11.
5 Section 1 – General Information Recreational V ehicle Generator 1.2 GEN ER A T OR AP P LICAB I LIT Y These generators have been designed and manufac- tured for supplying electrical power for recreational vehicles. Do not modify the generator or use it for any application other than for what it was designed.
6 1.5.3 ENGI N E OIL R EQ UIRE MEN T S Use only high quality detergent oil rated with American P etroleum Institute (API) Service Classification SF , SG or SH. The recommended oil weights include the following: • During summer months: SAE 30. An acceptable substitute is SAE 10W -30.
7 Section 2 – Operation Recreational V ehicle Generator 2.1.4 MAI N BR EAKER The main breaker protects the generator’s AC out - put circuit against overload and provides a method of turning OFF the generator’s 120-volt AC output to the vehicle circuits.
8 Section 2 – Operation Recreational V ehicle Generator T o start the generator from either the generator con- trol panel or from the optional remote panel, proceed as follows: 1. T urn OFF electrical loads using the means pro - vided in the vehicle (such as a main line circuit breaker or transfer switch).
9 Section 2 – Operation Recreational V ehicle Generator 2.8.2 H IGH TEM PER A TU R E SWIT CH This switch (Figure 2.2), which has normally open (N .O .) contacts, is mounted near the oil filter . The contacts close if the temperature should exceed approximately 284º F (140º C), initiating an engine shutdown.
10 2.9.2 25-HOUR CHECK-U P After the 25-hour break -in period, contact an Authorized Service Dealer for the following main- tenance. The vehicle owner is responsible for any charges: • Change the engine crankcase oil and oil filter . • Check the oil level.
11 Section 3 – Maintenance Recreational V ehicle Generator 4. If necessary , remove the oil fill cap on the rocker cover and slowly add oil until it reaches the dip - stick “F ull” mark. DO NOT FILL ABOVE THE “FULL ” MARK. Never operate the engine with the oil level below the “Add” mark on the dipstick.
12 Section 3 – Maintenance Recreational V ehicle Generator 3.3.2 CLEAN ING OR R EP L ACING TH E P AP ER F I L TER Once each year or every 100 hours of operation (whichever comes first), clean or replace the paper filter . The new replacement filter must be flame retardant.
Section 3 – Maintenance Recreational V ehicle Generator Figure 3.5 - Spark Arrestor RET AINING SCREW P/N 056892 SP ARK ARRRESTOR SCREEN P/N 089680 T AILPIPE P/N 0E0683 3.7 CLEAN I NG TH E GEN ER A T OR Keep the generator set as clean and dry as possible.
14 • Where electr olyte contacts the eyes, flush thoroughly and immediately with water and seek medical attention; and • Spilled electrolyte is to be washed down with an acid neutralizing agent. A common practice is to use a solution of 1 pound (500 grams) bicarbonate of soda to 1 gallon (4 liters) or water .
15 2. When valve clearance is correct, hold the pivot ball stud with the allen wrench and tighten the rocker arm jam nut with a crows foot. Tighten the jam nut to 65-85 inch-pounds torque. After tightening the jam nut, recheck valve clearance to make sure it did not change (Figure 3.
16 Section 4 – Notes Recreational V ehicle Generator.
P ART I I – I NS T ALL A TION I NS TR UCTIONS D ANGER ONL Y QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD A TTEMPT INST ALLA TION!!.
18 NO TICE T O I NST ALLER These Installation Instructions have been published by the manufacturer to aid in the installation of the products described in this manual. The manufac- turer assumes that installation personnel are familiar with the procedures for installing such products, or similar products manufactured.
19 ELE CTR ICAL HA Z AR DS • The generator covered by this manual produces dangerous electrical voltages and can cause fatal electrical shock. A void contact with bare wires, ter - minals, connections, etc., while the unit is running . Ensure all appropriate covers, guards and barriers are in place before operating the generator .
20 1.1 P U R POSE AN D S COPE OF TH E MAN U AL These Installation Instructions have been prepared especially for the purpose of familiarizing installers and owners of the applicable equipment with the product's installation requirements.
21 Figure 1.2 – Major Features and Dimensions (Drawing No. 0F4610) Section 1 – General Information Recreational V ehicle Generator 3 42. 2 [1 3 1/2"] 77 8 . 9 [ 3 0 11/16" ] REF. FR O NT D OO R A CC E SS F OR ALL RE Q UIRED MAINTENANC E REM O TE PANE L CO NNE C T OR 500 .
22 2.1 L OCA TION AN D SU P PORT 2.1.1 GEN ERA T OR L OCA TION The most desirable location for the generator set is between the vehicle's main frame members. However , this is seldom possible. Most units must be installed on the side of the vehicle and are difficult to rein- force.
23 2.2 GEN ER A T OR C OM P ARTM ENTS Whether the generator set is being installed inside a compartment specifically manufactured to house a generator or inside a compartment that the installer constructs, the compartment must meet certain spec- ifications as outlined in the following sections: 2.
24 Figure 2.5 – T ypes of Lock Seams D ANGER Do not install any flammable material directly above or around the compartment. Heat, trans- ferred thr ough the compartment structure, may be sufficient to ignite, char or discolor seat cush- ions, fiberboard and other flammable materials.
25 Section 2 – Installation Recreational V ehicle Generator Figure 2.7 – Compartment Floor Cutout (Drawing 0G3723-A).
26 D ANGER Fuel lines and exhaust piping must not pen- etrate into the vehicle living area. 2.3 C OOLI NG AN D VENTI L A TI NG AI R It is absolutely essential that an adequate flow of air for cooling, ventilating and engine combustion be supplied to the generator set.
27 Figure 2.9 – T ypical Propane Gas Fuel System 2.4.2 SOME I M PORT ANT CONSIDER A TIONS When installing an LP gas system, consider seriously the following items: • All fittings, lines, hoses and clamps must be tight and free of leaks. Apply a pipe sealant to threads when assembling threaded connections.
28 The greater the airflow through the carburetor ven- turi, the lower the pressure at the venturi throat. The lower the pressure at the venturi throat, the greater the diaphragm movement, and the greater the move - ment of the regulator valve.
29 2.5.1 SP AR K ARR ES T OR This spark arrestor assembly meets code and stan- dard requirements of the U .S. F orest Service. Use only mufflers and parts approved by the manufactur - er .
30 • W iring must be of adequate size, have approved insulative qualities and be properly supported. • Conduit and wire openings into the generator com- partment (if used) must be vapor - sealed to prevent entry of flammable, explosive or poisonous gases into the vehicle.
31 Section 2 – Installation Recreational V ehicle Generator Figure 2.14 – T ransfer Switch Isolation Method Figure 2.15 – Installation With Isolation Receptacle.
32 2.6.6 POWER SUP P L Y CORD The power supply cord must comply with all appli- cable codes, standards and regulations. It must be large enough to handle the full amperage to which it will be subjected.
33 Section 3 – Post-installation Start-up Adjustments Recreational V ehicle Generator Figure 2.17 – Remote Panel Plug-in Receptacle 12.00" 14 0 17 1 5 1 8 14A 1 3 2 5 4 6 0 14 17 1 8 14A 1 5 1 5 17 14A 1 8 14 0 N o. WIRE WIRE CO L OR RED YELL OW O RAN GE WHITE BL UE BR O W N 12.
34 6. T urn off all electrical loads by setting the gener- ator’s main circuit breakers to their “OFF” (or open) position. 7. Let the unit run at no -load for a few minutes to stabilize internal engine/generator temperatures. Then, shut down the engine.
35 Section 3 – Post-installation Start-up Adjustments Recreational V ehicle Generator 3.5 I NS T ALL A TION CH E CKLIST L OCA TION AN D SU P PORT ❑ Generator is properly located. ❑ Generator is properly supported. ❑ Generator is properly restrained.
36 TROU B LE SHOO TI NG GU I DE Problem Cause Correction The engine will not crank. 1. F use blown 1. Replace fuse. 2. Loose, corroded or defective 2. Tighten, clean or replace battery cables as necessary . 3. Defective engine Start/Stop 3. Replace Start/Stop switch.
37 Section 5 – Notes Recreational V ehicle Generator.
RED BLUE ORANGE BROWN 7 7 YELLOW WHITE 15 BA TTERY CHARGE WINDING NEUTRAL CONNECTION GREEN BY CU S TOMER WHITE T2 FIELD 120V 30A 44 0F 0N 0K 22P DPE WINDING 2 CB3 6 ELECTRONIC REGULA TOR VOLT AGE 2A 0.
39 Section 6 — Electrical Data Recreational V ehicle Generator Electrical Schematic and Wiring Diagram – Drawing No. 0D8063-D 0 CONN. 2 PIN# 0 90 14 14 CH 18A 90 85 LOP C S 0 18 RED 18 85 17 18A 85 PCB J1-7 J1-9 J1-12 J1-11 J1-10 J1-8 J1-15 J1-14 J1-13 J1-2 J1-5 J1-4 J1-3 J1-1 J2 J1-6 J3 18 1 F S 14 2 3 18 18A 18 CONN.
40 Section 7 — Exploded Views and P arts Lists Recreational V ehicle Generator Enclosure – Drawing No. 0F4589-B.
41 ITEM P ART NO . QTY . DESCRIPTION 1 0F3916 1 TRA Y , ENCLO S URE 2 0D6942 1 P ANEL, ENCLO S URE S IDE 3 0D6939 1 P ANEL, REAR DIVIDER 4 0F3920 1 P ANEL, ENCLO S URE ROOF 5 0F3917 1 P ANEL, ENCLO S .
42 Section 7 — Exploded Views and P arts Lists Recreational V ehicle Generator Generator – Drawing No. 0F4590-C.
43 Section 7 — Exploded Views and P arts Lists Recreational V ehicle Generator Generator – Drawing No. 0F4590-C ITEM P ART NO . QTY . DESCRIPTION 1 029092 1 S CREW IHHC 5/16”-24 X 11-1/4” G5 2 022129 22 W A S HER LOCK M8-5/16” 3 049451 1 W A S HER FLA T .
44 Section 7 — Exploded Views and P arts Lists Recreational V ehicle Generator Control Panel – Drawing No. 0F45 9 1 -A.
45 Section 7 — Exploded Views and P arts Lists Recreational V ehicle Generator Control Panel – Drawing No. 0F45 9 1 -A ITEM P ART NO . QTY . DESCRIPTION 1 0F9719 1 REGULA TOR V OL T AGE 2 075210A 1 TERMINAL BLOCK 3 092234 1 CONTROLLER P .
46 Section 7 — Exploded Views and P arts Lists Recreational V ehicle Generator GN-22 0 H/SH Engine – Drawing No. 0F57 9 1-G P art 1.
47 Section 7 — Exploded Views and P arts Lists Recreational V ehicle Generator GN-22 0 H/SH Engine – Drawing No. 0F57 9 1-G P art 1 ITEM P ART NO .
48 Section 7 — Exploded Views and P arts Lists Recreational V ehicle Generator GN-22 0 H/SH Engine – Drawing No. 0F57 9 1-G P art 2.
49 Section 7 — Exploded Views and P arts Lists Recreational V ehicle Generator GN-22 0 H/SH Engine – Drawing No. 0F57 9 1-G P art 2 ITEM P ART NO .
50 9 14 12 11 1 8 1 6 1 3 1 5 17 1 9 2 3 21 2 0 22 2 5 24 2 6 8 1 0 4 6 5 3 2 1 7 Section 7 — Exploded Views and P arts Lists Recreational V ehicle Generator Regulator – Drawing No.
51 ITEM P ART NO . QTY . DESCRIPTION 1 0D5694 1 CA S TING, TWIN REGULA TOR HOU S ING 2 0F4795 4 S CREW PPHM S EM S M4-0.7 X 10 3 0F5022 1 S OLENOID COIL, 12VDC 4 0C6070 1 S PRING- S OLENOID PLUNGER 5 0C4680 1 PLUNGER LP REG.
52 CALI FOR N IA AND F EDER AL EM ISSION C ONTROL W AR R ANT Y ST A TEM ENT Y OU R W ARR ANT Y RIGHTS AN D OBLIGA TIONS The California Air Resources Board (CARB) and the United States Environmental Protection Agency (EP A), together with Generac P ower Systems, Inc.
53 EM IS SION CONTROL S Y STEM W AR R ANT Y Emission Control System W arranty (ECS W arranty) for 1997 and later model year engines: (a) Applicability: This warranty shall apply to 1997 and later model year engines.
Part No. 0F4594 Revision D (10/22/07) Printed in U.S.A. Section 8 – W arranty Recreational V ehicle Generator GENERA C PO WER SYSTEMS’ THREE-YEAR LIMITED W ARRANTY FOR GU ARDIAN RECREA TIONAL VEHICLE GENERA T ORS NO TE: ALL UNITS MUST BE INST ALLED BY GENERAC PO WER SYSTEMS AUTHORIZED SER VICE F ACILITIES.
Ein wichtiger Punkt beim Kauf des Geräts Generac Power Systems 004701-0 (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Generac Power Systems 004701-0 noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Generac Power Systems 004701-0 - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Generac Power Systems 004701-0 reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Generac Power Systems 004701-0 erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Generac Power Systems 004701-0 besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Generac Power Systems 004701-0 verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Generac Power Systems 004701-0. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Generac Power Systems 004701-0 gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
