Benutzeranleitung / Produktwartung Enodis BIPH52/55 des Produzenten Frymaster
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SERVICE MANUAL FRYMASTER BIPH52/55 AND MPH52/55 SERIES GAS FRYERS Frymaster, L.L.C. 8700 Line Avenu e 71106, 5489 Campus Drive 7 1129 P.O. Box 51000, Shrevepo rt, Louisiana 71135-1000 TEL 318-865-1 711 F AX (Parts) 318-219- 714 0 (Tech Support) 318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE MAY 2006 1-800-24-FRYER www.
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUST OMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER TH AN AN UNMODIFIED NEW OR RECYCLED PART PU RCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTH ORIZED SERVICE CENTERS, AND/OR THE PART BEIN G USED IS MODIFIED FR OM ITS ORIGINAL CONFIGURATI ON, THIS WARRANTY WILL BE VOID.
DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating, and service instructions thoroughly before installing or servicing this equipment.
i W ARRANTY ST A TEMENT Frymaster, L.L.C. makes the following limited warranties to the original purchaser only for this equipment and replacement parts: A. WARRANTY PROVISIONS - FRYERS 1. Frymaster L.L.C. warrants all components against defects in material and workmanship for a period of one year.
ii D. WARRANTY PROVISIONS - COOKING COMPUTER 1. Frymaster L.L.C. warrants the M-2000 Cooki ng Computer against defective material or workmanship for a period of three years from the original installation date. If the unit fails within the first year, warranty will cover part and labor.
iii BIPH52/55-MPH52/55 SERIES GAS FRYERS TABLE OF CONTENTS CHAPTER 1: Service Procedures 1.1 Functional Description ..................................................................................................... .1 - 1 1.1.1 The Electronic Ignition System .
iv BIPH52/55-MPH52/55 SERIES GAS FRYERS TABLE OF CONTENTS 1.12 Simplified Wiring Diagram s ........................................................................................... 1-4 4 1.12.1 BIPH52/55 Series Full Vat .............................
1-1 Inside the Ignition Module TD Out to Gas Valve To A l a r m 25 V + GND HV Ignition Wire Flame Sensor Coil BIPH52/55-MPH52/55 SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1.
1-2 provide current to the ignition module. Circuitr y in the ignition module sends 24 VAC to the gas valve via a normally closed high-limit switch (and, in fryers with built-in filtration systems, a normally closed drain safety switch). Simultaneous ly, the m odule causes the ignitor to spark for 4 seconds to light the burner.
1-3 CURRENT FLOW THROUGH IN TERFACE BOARD 106-0386SP (BIPH52/55 and MPH5 2/55 SERIES APPLICATION) 1 2 3 4 5 6 7 8 9 10 11 12 J3 J2 PIN 1 J2 1 2 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12.
1-4 FRE QUENTL Y US ED TE ST POI NTS F OR I NT ERF ACE BOA RD 1 06 - 03 8 6S P Me t e r S e ttin g 12VA C Pow er t o C ont rol l er 50VA C Scal e 1 and 3 on J3 or J2 12-18 24VAC Pow er t o Ri ght M od.
1-5 2. Remove any attached restraining devices and relocate the fryer for service accessibility. 3. After servicing is complete, reconnect the unit to the gas supply, reattach restraining devices, and plug in the electrical cords.
1-6 3. Insert the fitting for a gas pressure-measuring device into the pressure tap hole. 4. On non-CE fryers only , place the gas valve in the ON position.
1-7 7. Place the fryer power switch (and the gas valve in non-CE fryers) in the OFF position. Remove the fitting from the pressure tap hole and reinstall the pressure tap plug. 1.5 Measuring Flame Current When the burner flame is properly adjusted, it will produce a current between 2.
1-8 7. Remove the controller by lifting it up and out from the hinge slots in the control panel fram e. 8. Re-hinge the NEW controller by inserting the tabs on the bottom into the slots on the control panel frame and allow it to rest on the hinge tabs.
1-9 13. Rotate the top of the component box out of the fram e and carefully pull it out enough to disconnect the wiring harness plug from the back of the box. If the unit is equipped with built-in filtration, disconnect the wires from the filter switch.
1-10 9. Remove the nuts at each corner of the interface board and carefully pull it from the studs far enough to allow the connector on the back of th e board to be disconnected, then remove the board from the box. When rem oving the board, be car eful not to lose the spacers that fit over the studs behind the board.
1-11 3. Remove the sheet metal screws securing the ign itor to the mounting plate and pull the ignitor from the fryer. 4. Reverse the procedure to install the replacement ignitor.
1-12 Remov e these screw s to remove the sh ield fr om the blower assembly. Remove these nuts to separate the blower motor from the housing. 3. Wrap the motor with plastic wrap to prevent water f rom entering it. Spray degreaser or detergent on the blower wheel and the blower housi ng.
1-13 7. After the burners have been lit for at least 90 seconds, observe the flames through the burner viewing ports located on each side of the combustion air blower. The air/gas mixture is properly adjusted when the burner manifold pressure is in accordance with the applicable table on page 1-6 and the burners display a bright orange-red glow.
1-14 1.6.7 Replacing a Gas Valve DANGER Drain the frypot or remove the handle from the drain valve before proceeding further. 1. Disconnect fryer from electrical and gas supplies. 2. Disconnect the drain safety and high-limit thermost at wires from the gas valve.
1-15 ALL OTHER VALVES 4. Carefully unscrew the valve from the manifold. NOTE: Som e models may have the valve attached to the manifold by means of a pipe union.
1-16 8. Remove the washers and tubular spacers from th e m ounting studs, then pull the inner covers straight out toward you until clear of the mounting studs. 9. Grasp the burner firmly and pull it toward you un til it clears the burner channels, taking care not to damage the ceramic tiles in the process.
1-17 DANGER DO NOT attempt to drain more than one full fry pot or two split frypots into the SDU at one time. 3. Position a container beneath the oil return fitting at the front of the cabinet. Disconnect the flexible oil line from the fitting, allowing any residual oil to drain into the container.
1-18 2. Remove the filter pan from the unit and drain one frypot at a time into a Shortening Disposal Unit (SDU) or other appropriate metal container. DANGER DO NOT attempt to drain more than one full fry pot or two split frypots into the SDU at one time.
1-19 17. Remove the screws in the back panel and inside the flue cap at each end that secure the flue cap to the fryer and lift it clear of the fryer. 18. Disconnect the oil return line(s) from the frypot to be rem oved. 19. Carefully lift the frypot from the fryer cabinet.
1-20 8. Remove the inner upper combustion cham ber insulation retainer and insulation (8). 9. Remove the rear lower combustion cham ber retainers, back, and insulation (9). NOTE: Full-vat units have two-piece backs and four retainers. Dual-vat units have one-piece backs and two retainers.
1-21 Disassembling A Frypot (Full Vat Illustrated) Spacers Spacer 10 2 3 4 5 6 7 8 1 11 9.
1-22 11. Remove the upper burner rails (11). NOTE: For the following steps, refer to the frypot exploded view on page 1-24 for component identification.
1-23 24. Verify that the burners are flush with the front edge of the burner rails. Remove the excess burner insulation by cutting with a knife or diagonal pliers. Do not try to tear the insulation! 25. Insert the upper front insulation (10) into its re tainer (11), making sure that the holes in each piece are aligned with one another.
1-24 Re-assembling A Frypot (Full-Vat Illustrated) 6 5 4 1 2 7 8 9 1 3 10 11 12 13 14 18 20 19 17 16 15 24 23 21 22.
1-25 1.7 Troubleshooting and Problem Isolation Because it is not feasible to attempt to include in this m anual every conceivable problem or trouble condition that might be encountered, this section i.
1-26 valve handle appears to be in the closed position, the microswitch is still open). If the valve is fully closed, refer to Section 1.8.1, TROUBLESHOOTING THE 24 VAC CIRCUIT .
1-27 kitchen area, this indicates that more air is being exhausted than is being replenished and the burners may be starved for air. If the fryer’s gas and air supplies are okay, the probl em is mo st likely with one of the electrical components.
1-28 320ºF (132ºC to 160ºC)). The pr imary causes of this include an over-filled frypot, a dirty or out-of-adjustment combustion air blower, low bur ner m anifold pressure, and/or damaged burner tiles. Adding oil to the frypot during the recovery process will also cause a slow recovery rate.
1-29 COMMON COMPUTER COMPLAINTS Most problems concerning computers have to do with programming them . There are two common complaints: 1. Fryer constantly displays “ HI .” Cause: Setpoint is incorrect or missing. Corrective Action: Check setpoint and refer to the M2000 computer m anual for instructions to adjust the setpoint.
1-30 Sediment Particle FLOW Up for reverse Down for forward PUMP A pump seized by debris or hard shortening can usually be freed by manually m oving the gears with a screwdriver or other instrument as illustrated on the following page. Make sure pow er to the pump motor is off before trying this.
1-31 Loctite ® PST56765 sealant or equivalent to prevent leakage. In very rare cases, a leak may develop along one of the welded edges of the frypot. When this occurs, the frypot must be replaced. If the sides or ends of the frypot are coated with oil, the most likely cause is spillage over the top of the frypot rather than leakage.
1-32 i. If 24 VAC is not present, check the fuses. If they are good, the probable causes are failed ignition module(s) or a failed in terface board. Replace the questionable ignition module with one known to be good to isolate the cause. ii. If 24 VAC is present, the probable cause is a failed interface board.
1-33 24 VOLT CIRCUIT With Interface Board 106-0386 and One 807-3366 (FV) Ignition Module NOTE: Som e u ni ts ma y be wi red in this manner. IGNITION MODULE V1S PWR (left side) V2S LED 5 (GV) J3 PIN 9 .
1-34 LEFT VAT IGNITION MODULE LED 2 (PWR) PWR V2D HIGH LIMIT SWITCH LED 1 (GV) GAS VALVE IGNITION MODULE PWR V1D HIGH LIMIT SWITCH GAS VALVE 24V TRANSFORMER LED 5 (GV) J1 PIN 9 J3 PIN 9 RIGHT VAT J3 P.
1-35 1.8.2 Troubleshooting the Gas Valve Prior to checking for problems associated with the ga s valve, ensure that the unit is calling for heat. Also, for non-CE units, verify that the gas valve is in the ON position.
1-36 • If resistance through J3 pins 2 and 6 (J1 pins 2 and 6 for left side of dual unit) is approximately equal to that given in the Probe Resistance Chart for the corresponding temperature, measure the resistance through each of the previously tested pins to ground.
1-37 1.10 Principal Wiring Connections GROUND LINE VOLTAG E L1 GROUND, JUMP ERED FROM PIN 2 GROUND, JUMPERED TO PIN 11 JUMPERED FROM PIN 4 JUMPERED TO PIN 7 JUMPERED TO PIN 6 JUMPERED TO PIN 9 AN D T2.
1-38 1.11 Wiring Diagrams 1.11.1 Main 8051315C/ 805152 6B Refer to "PRI NCIPAL WIRIN G CONNECTIONS " on Page 1-37 for detail of connection points J1, J2, J3, C2, C3, a nd C5.
1-39 1.11.2 Transformer / Filter Boxes 1.11.2.1 MPH152/155 Transformer / Filter Box.
1-40 1.11.2.2 BIPH252/255 and 452/455 Transf ormer / Filter Box (Domestic) GREEN BLACK WHITE ORANGE RED HOOD RELAY HOOD RELAY 120 VAC BLK RED ORG WHT GREEN TO BODY CAUTION: TH IS PLUG IS NOT BEING USE D IN ITS STANDARD 5-WIRE 120/208V NEMA L-21-2 0P CONFIG URATI O N.
1-41 1.11.2.3 BIPH252/255 and 452/455 Transfo rmer / Filter Box (International) 8051340C.
1-42 1.11.2.4 BIPH352/355 Transformer / Filter Box (Domestic) GREEN BLACK WHITE ORANGE RED HOOD RELAY HOOD RELAY 120 VAC BLK RED ORG WHT GREEN TO BODY CAUTION: THIS P LUG IS NOT BEIN G USED IN ITS STANDARD 5-WIRE 120/208V NEMA L-21-20P CONFIGURATION. DO NOT CONNECT TO A DTANDARD 120/208V 5 WIRE POWER SUPPLY.
1-43 1.11.2.5 BIPH352/355 Transformer / Filter Box (International).
1-44 1.12 Simplified Wiring Diagrams 1.12.1 BIPH52/55 Series Full Vat T M n o t a p p l i c a b l e t o f r y e r s m a n u f a c t u r e d b e f o r e 6 / 9 6 n o t a p p l i c a b l e t o f r y e r .
1-45 1.12.2 BIPH52/55 Dual Vat T D G N D A L A R M 2 5 V + R I G H T I G N I T O R V A L V E T E M P P R O B E B L O W E R 2 4 V O P T I O N A L A I R S W I T C H 6 J 3 1 1 4 8 4 8 9 9 R - H E A T L E.
1-46 1.12.3 BIPH52/55 Series Full Vat (Australia and Pacific Rim) K3 HEAT RELAY OPTIONAL AIR SWITCH BLOWER 12V 24V TEMP PROBE 24V LED 3 LED 5 R-GV R-HEAT LED 4 R PWR V1S ALARM LED 6 12V L HEAT LED 2 L.
2-1 BIPH52/55-MPH52/55 GAS FRYERS CHAPTER 2: PARTS LIST 2.1 Accessories 2 3 4 9 10 11 12 13 15 14 6 7 1 8 16 17 18 19 5 ITEM PART # COMPONENT 1 803-0271 Basket, Twin 2 803-0099 Basket, Full (cannot be.
2-2 ITEM PART # COMPONENT 18 812-1378 Drain Extension, Non-Filter Full Vat Fryer 19 812-1374 Drain Extension, Non-Filter Dual Vat Fryer * 803-0219 Pad, McDonald’s FPIII Universal Filter * 803-0170 Filter Pack, Paper – 100 Sheets * 803-0002 Powder, Filter – 80 Packages * 826-1157 Kit, Fuse and Fuse Puller (2 Fuses) * Not illustrated.
2-3 2.2 Cabinetry 2.2.1 Backs, Doors, Flue Caps, Sides, Top Caps, Standoffs and Cap-N-Splash Assemblies 1 2 3 5 7 8 9 4 6 10 12 11 13 14 9 17 18 21 22 19 16 15 20 24 25 23.
2-4 ITEM PART # COMPONENT 1 Back, Single Uppe r 210-6581 Stainless Steel 200-6581 Cold Rolled Steel 2 Back, Sin g le Lowe r 210-6580 Stainless Steel 200-6580 Cold Rolled Steel 3 Back, Double U pp er (.
2-5 ITEM PART # COMPONENT 20 Standoffs 200-6582 Single Fryer 200-6553 2-Station Fryer 200-6554 3-Station Fryer 200-6555 4-Station Fryer 200-6556 5-Station Fryer 21 Cap-N-Splash Assemblies 823-3066 Single Fryer 823-3067 2-Station Fryer 823-3068 3-Station Fryer 823-3070 4-Station Fryer 823-3069 5-Station Fryer 22 826-1351 Nut Retainer, ¼-20 (Pkg.
2-6 2.2.2 Filter Cabinet Bases, Casters, Framing, and Related Components NOTE: 2- and 3-station fryers have 4 casters; 4- and 5-station fryers have 6. See Page 2-4 for upper hinges.
2-7 ITEM PART # COMPONENT 1 106-4303 Frame, Control Panel, Two Station, (use 106-5221SP mfd. After 3.15.06) 106-4304 Three-Stat ion, Standard (use 106-5018SP mfd. After 3.15.06) 106-4305 Four-Sta tion, Standard (use 106-5019 mfd. After 3.15.06) 106-4306 Five-St ation, Standard (use 106-5020 mfd.
2-8 2.2.3 Non-Filter Cabinet Bases, Caster s, Framing, and Related Components NOTE: 2- and 3- stati on fryer s have 4 casters ; 4- and 5-stat i on fryer s have 6. See Page 2-4 for upper hinges. The 5-station cabinet illustrated is typical of all MPH52/55 Series Gas non-fil ter cabinets.
2-9 ITEM PART # COMPONENT 1 Frame, Control Panel 106-4302 Single-Station, Standard (use 106-5016 mfd. After 3.15.06) 106-4303 Two-Station, Standard (use 106-5221SP mfd. After 3.15.06) 106-4304 Three-Station, Standard (use 106-55018SP mfd. After 3.15.06) 106-4305 Four-Station, Standard (use 106-5019 mfd.
2-10 2.3 Controllers and Associated Components 2 1 1 2 JC ABC DEF GHI JKL MNO PQR ST U VWX YZ - * - 123456789 0 1 ITEM PART # COMPONENT 1 Com puter, McDonald’s M2000 Gas Fryer 106-1269 Full Vat (Domestic U.S.) Can also be program med for Dual Vat. 106-0672 Full Vat (CE) Can also be programm ed for Dual Vat.
2-11 2.4 Drain, Filtration, and Oil Return System Components 2.4.1 Filtration System Components.
2-12 ITEM PART # COMPONENT 1 106-2617SP Pan Assem b ly, FootPrint Pro Filter (incl. O-rings, rollers, nuts & crumb tray) 826-1980 Pan Assembly – No Screen 823-3930SP Pan Assembly, Filter 813-0568 Plug, ⅛ -inch NPT Socket Head 826-1392 O-Ring (two required) (Pkg.
2-13 2.4.2 Drain Valves and Associated Components.
2-14 ITEM PART # COMPONENT 1 810-1569 Valve Assembly, 1.25-inch Full-Vat Non-Filter Drain (includes handle) * 810-1427 Lock Pin Handle for 1.25-inch Valve Assembly 2 806-7915SP Valve Assembly, 1-inch .
2-15 2.4.3 Rear Flush Oil Return Line Components.
2-16 ITEM PART # COMPONENT 1 Valve Assembly, Microswitch and Ball Valve 106-3452 Valve Rear Flush Assembly, Left Side 106-3453 Valve Rear Flush Assembly, Right Side 2 810-2493 Elbow, 90° x ¼-inch 3 809-0601 Clip, Rod End Clevis 4 Shaft, Rear Flush Valve 211-6701 For use in Left oil return valve assemblies.
2-17 2.5 Electronics and El ectrical Components (for Controllers, Page 2-10) 2.5.1 Component Boxes 1 7 15 20 20 15 7 1 19 5 22 U.S., Canadian, and Mexic an Units CE and Non-C E Export Units Except Aus.
2-18 ITEM PART # COMPONENT 1 810-1164 Block, One-Piece Screwless Terminal 2 200-5996 Box, One-Piece Component 3 807-1926 Bushing, .875-inch Split 4 807-3483 Cable, 21-inch Igniti on H50/H52 –For 807.
2-19 2.5.2 Transformer Boxes.
2-20 2.5.2 Transformer Boxes Continued 36 F 7 8 37 9 2 5 13 30 35 33 32 31 26 30 11 18 22 25 28 24 14 19 30 19 30 19 30 30 16 36 G 7 8 37 6 2 5 13 30 35 33 32 31 26 30 11 28 24 14 19 30 19 30 19 30 19.
2-21 ITEM PART # COMPONENT Box Assembly, Transformer A 106-1380 100-120V FMPH152/155, FMPH352/355, FMPH452/455 B 106-3818 100-120V BIPH 252/255, BIPH 452/455, FMPH252/255 C 106-4888 100-120V BIPH 352/.
2-22 Continued from Previous Page ITEM PART # COMPONENT * WIR 0623 Wire Assembly, PH52 Hood Relay * WIR0634 Wire Assembly, FPP50 Transformer/Filter Box (used in Item E) * WIR0635 Wire Assembly, FPPH35.
2-23 2.7 Frypots and Associated Components 2.7.1 Full-Vat Frypot Components.
2-24 ITEM PART # COMPONENT 1 106-1019SP Flue Assembly, Full-Vat 2 200-0936 Back, Left Full-Vat Combustion Chamber 3 200-0937 Back, Right Full-Vat Combustion Chamber 4 200-2227 Retainer, Full-Vat Upper Insulation 5 826-1372 Nut, ¼-20 Flange Hex (Pkg. of 10) 6 826-1371 Screw, #8 X ½-inch Hex Head Drill Point (Pkg.
2-25 2.7.2 Dual-Vat Frypot Components.
2-26 ITEM PART # COMPONENT 1 106-1018SP Flue Assembly, Dual-Vat 2 200-0941 Back, Dual-Vat Combustion Chamber 3 200-2229 Retainer, Dual-Vat Upper Insulation 4 826-1372 Nut, ¼-20 Flange Hex (Pkg. of 10) 5 809-0360 Screw, #8 X ⅜ -inch Hex Head 6 809-0362 Screw, #8 X 1¼-inch Hex Washer Head Drill Point 7 826-1383 Washer, Steel (Pkg.
2-27 2.8 Gas Supply and Combustion Sy stem Components PH252/255 Full Vat Gas Manifold (Typical) The example illustrated is typical of BIPH52/55-MPH52/55 Fryer Gas Manifolds. Each manifold is assemb led from standard 1/2-, 3/4-, and 1-inch NPT black iron pipe nip ples , elbows, tees, plugs, and unions, which may be locally aquired.
2-28 ITEM PART # COMPONENT 1 Ignitor (includes gasket 816-0059, which may be ordered separately) 826-0981 Natural Gas (G20, G25) 826-0982 Propane (G30, G31) 826-1002 Manufactured Gas 2 826-1371 Screw, #8 X ½-inch Hex Head (Pkg.
2-29 2.9 Gas Valves and Associated Components Non-CE Gas Valve Assembly (Typical ) CE Gas Valve Assembly (Typical ) 5 1 2 3 6 7 8 9 10 11 12 13 14 15 13 22 16 18 17 19 20 21 10 11 23 NOTE: The gas tub.
2-30 ITEM PART # COMPONENT 1 Valve, Non-CE Gas 826-1122 Natural Gas (G20, G25) 826-1120 Kit Natural Gas w/ flexlines and hardware 826-1123 Propane Gas (G30, G31) 826-1121 Kit, Propane Gas w/ flexlines.
2-31 2.10 Wiring Assemblies and Harnesses Filter Associated Wiring 1 2 ITEM PART # COMPONENT 1 807-3584 Cable, Filter Lower 9-Pin Plug to 807-2001 15-Pin (C2) Connector 2 807-2001 Cable, 810-3584 15-P.
2-32 Main Wiri ng Harnesses U.S. and Non-CE ha rness (shown) has two un termin ated wir es . Untermin ated wi res. CE harn ess has two untermi nated wires pl us two addi tional wi res with push-on terminals.
2-33 Transformer Box Cable Assemblies 1 2 3 4 5 6 7 8 9 10 11.
2-34 ITEM PART # COMPONENT 1 106-1011 Cable Assembly, Transformer Box Line (See NOTE 1) 2 106-1016 Cable Assembly, Transformer Box to Filter Pum p (See NOTE 2) 3 106-3821 Cable Assembly, Transformer B.
2-35 2.11 Miscellaneous Connectors and Terminals 1 2 4 5 3 6 7 9 10 8 11 13 12 ITEM PART # COMPONENT 1 807-1068 2-Pin Female 2 807-0158 6-Pin Female 3 807-0156 9-Pin Female 4 807-0159 12-Pin Female 5 .
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Frymaster, L.L.C., 8700 Line Av enue, PO Box 51 000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318- 219-71 40 F.
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