Benutzeranleitung / Produktwartung 4500-485 des Produzenten Exmark
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For Serial Nos. 790,000 & Higher Part No. 4500-485 R ev. C LAZER Z ® MODELS ADVANTAGE SERIES MODELS.
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-2- REA D OPERA T OR’S M A NUA L BEFORE OPERA TING OR SERVICING EXMA RK EQUIPMENT. TA BLE OF CONTENTS Description Page Brake Handle Assemb ly ................................................ 25 Caster Wheel Assembly .................................
48” DECK GROUP -3- Item Part No. Descrip tion Qty. 1 109-9027 Asm , Deck W / Decals 484 ..... ..... .... ..... .. 1 2 103-6401 Blade-Notc hed.. .... ..... ..... ..... .... ..... ..... ... 3 O 103-6391 Blade, Mulching ..... .... ..... ..... ..... ...
48” DECK W /DECALS ASSEMBLY – 109-9027 -4- Item Part No. Descript ion Qty. 2 1-303508 Decal-W arning, Discharge . .... ..... ..... .... .. 1 3 1-403005 Decal-Danger ... ..... ..... .... ..... ..... ..... .... ..... 2 4 1-633922 Decal, Antisc alp .
CUTT ER HOUSING ASSEMBLY – 109-9017 -5- Item Pa rt No . D escrip tion Qty . 1 103-1330 Guard, Bearing Top ... ..... ..... ..... ..... ..... ... 1 2 103-2535 Spacer, Guard B ottom ..... .... ..... ..... ..... ... 1 3 103-2802 W asher, Spri ng Disc 3/4 .
52” DECK GROUP -6- Item Part No. Descrip tion Qty. 1 109-9012 Asm , Deck W / Decals 524 ..... ..... .... ..... . 1 2 1-603299 Roller, Sc alp, Anti ... ..... ..... .... ..... ..... ..... . 3 3 98-5975 W asher, Spri ng Disc 3/8 . ..... .... ..... ....
52” DECK W /DECALS ASSEMBLY – 109-9012 -7- Item Part No. Descript ion Qty. 2 1-303508 Decal, W arni ng Discharge ... ..... ..... .... .... 1 3 1-403005 Dec al, Danger . ..... .... ..... ..... ..... .... ..... ..... . 2 4 1-633922 Dec al, A ntiscal p .
CUTT ER HOUSING ASSEMBLY – 109-9018 -8- Item Part No. Descript ion Qty. 1 103-8353 Housing, Cut ter .... .... ..... ..... ..... .... ..... ..... . 1 2 103-2535 Spacer, Guard B ottom ..... .... ..... ..... ..... ... 1 3 Q 103-9086 Kit, Splined Spindl e .
60” DECK GROUP -9- Item Part No. Descrip tion Qty. 1 109-9013 Asm , Deck W / Decals 604 ..... ..... .... ..... . 1 3 103-6403 Blade, Notc hed .... .... ..... ..... ..... ..... .... .... 3 O 103-6393 Blade, Mulc hing ...... ..... ..... .... ..... ...
60” DECK W /DECALS ASSEMBLY – 109-9013 -10- Item Part No. Descript ion Qty. 2 1-303508 Decal, W arni ng, Discharge .. ..... ..... .... .... 1 3 1-403005 Dec al, Danger . ..... .... ..... ..... ..... .... ..... ..... . 2 4 1-633922 Dec al, A ntiscal p .
CUTT ER HOUSING ASSEMBLY – 109-9019 -11- Item Part No. Descript ion Qty. 1 103-1330 Guard, Bearing Top ... ..... ..... ..... ..... ..... ... 1 2 103-2535 Spacer, Guard B ottom . ..... ..... ..... ..... .... .. 1 3 103-2802 W asher, Spri ng Disc 3/4 .
72” DECK GROUP -12- Item Part No. Descrip tion Qty. 1 109-9014 Asm , Deck W / Decals 724 ..... ..... .... ..... .. 1 2 98-5975 W asher, Spri ng Disc 3/8 . ..... .... ..... ..... ... 1 3 116-0133 Extension-Spri ng .... ..... .... ..... ..... ..... ..
72” DECK W /DECALS ASSEMBLY – 109-9014 -13- Item Part No. Descript ion Qty. 2 1-303508 Decal-W arning, Discharge . .... ..... ..... .... .. 1 3 1-403005 Dec al-Danger ... .... ..... ..... .... ..... ..... ..... .... . 2 4 1-633922 Dec al, A ntiscal p .
CUTT ER HOUSING ASSEMBLY – 116-0911 -14- Item Part No. Descript ion Qty. 1 103-1330 Guard, Bearing Top ... ..... ..... ..... ..... ..... ... 1 2 103-2535 Spacer, Guard B ottom . ..... ..... ..... ..... .... .. 1 3 103-2802 W asher, Spri ng Disc 3/4 .
DECK IDLER ASSEMBLY – 109-2883 -15- Item Part No. Descript ion Qty. 1 43-0940 Spacer-Hub, Blower . ..... ..... ..... .... ..... ..... . 1 2 103-2916 Guard, Top. ..... ..... ..... ..... ..... ..... ..... ..... .... 1 3 103-3504 B earing, S pherical. .
MAINFRAME GROUP -16- Item Part No. Descript ion Qty. 1 109-7345 Frame, Main 48/52 W /Decals. ..... ..... ..... . . 1 109-7347 Frame, Main 60 W/ Decals ..... ..... ..... ..... . . 1 109-7349 Frame, Main 72 W/ Decals ..... ..... ..... ..... . . 1 1:2 109-9477 Decal, W arni ng Spring Load .
ROPS ASSEMBLY – 116-0230 -17- Item Part No. Descript ion Qty. 3 109-6653 S pacer . .... ..... ..... ..... ..... ..... .... ..... ..... ..... .. 2 4 116-0019 Asm , Rops Upper W /Dec al . ..... .... ..... ..... 1 4:2 107-2102 Decal, W arning, Folding Rops .
CASTER W HEEL ASSEMBLY – 48” & 52” -18- Item Part No. Des cription Qty. 1 1-543509 Cone, Bearing Tapered Roll er .... ..... ... 2 2 1-543511 Seal, Grease .. ..... ..... ..... ..... .... ..... ..... .. 1 3 116-1092-01 Wld, Caster Fork ... ...
CASTER W HEEL ASSEMBLY – 60” & 72” -19- Item Part No. Des cription Qty. 1 1-543509 Cone, Bearing Tapered Roll er .... ..... ... 2 2 1-543511 Seal, Grease .. ..... ..... ..... ..... .... ..... ..... .. 1 3 1-633508 W asher, Spri ng Disc ... .
DECK SUPPORT GROUP -20- Item Part No. Descript ion Qty. 1 109-7952 Asm , Deck St rut .... ..... .... ..... ..... .... ..... ..... 2 1:2 109-5009 Bushing-S uspension, Rubber.. ..... ..... ..... 2 1:3 109-5010 Spacer ... .... ..... ..... ..... ..... ...
HEIGHT OF CUT ASSEMBLY – 109-7438 -21- Item Part No. Descript ion Qty. 1 62-1330 Bolt-S houlder ...... ..... ..... ..... .... ..... ..... ..... . 1 2 109-7130 Grom met ... ..... ..... ..... ..... ..... .... ..... ..... ..... . 1 3 104-8301 Nut, Nyloc 3/8-16 Flg .
CONTROLS GROUP -22- Item Part No. Descript ion Qty. 1 109-8484 Console, P anel W / Decal W /Decal (A ll Units E xcept 26HP Kaw) ... 1 109-9454 Console, P anel W /Decal (26HP K aw) .... 1 1:2 109-8483 Decal, Control P anel ..... ..... ..... ..... .... .
MOTION CONTROL GROUP -23- Item Part No. Descript ion Qty. 1 116-0880 Asm , Mot Ctrl/ Bushing RH .. ..... ..... .... ..... 1 1:2 109-8054 Bushing, Flanged .. ..... ..... ..... ..... ..... ..... ... 4 2 116-0881 Asm , Mot Ctrl/ Bushing LH ... ..... ....
PARK BRAKE GROUP -24- Item Part No. Descript ion Qty. 1 117-0383 A sm, Brake Handle ... .... ..... ..... ..... ..... .... . 1 2 3230-2 Bolt, Carriage 5/16-18 x 1 ... .... ..... ..... ..... 2 3 104-8300 Nut, Nyloc 5/16-18 Flg . ..... ..... ..... .... .
BRAKE HANDLE ASSEMBLY – 117-0383 -25- Item Part No. Descript ion Qty. 1 99-5107 Nut, Loc k 1/2-13 ..... .... ..... ..... ..... .... ..... ... 1 2 117-0380 S pacer . .... ..... ..... ..... ..... ..... .... ..... ..... ..... .. 1 3 115-3580 Arm, Brake LH .
SEAT GROUP -26- Item Part No. Descript ion Qty. 1 116-0852 S eat, E xmark .. ..... .... ..... ..... ..... .... ..... ..... . 1 4 109-9036 Mount, Seat W /Decal s .... ..... .... ..... ..... .... 1 8 104-8300 Nut, Nyloc 5/16-18 Flg . ..... ..... ..... .
SEAT W /T RACKS ASSEMBLY – 116-0037 -27- Item Part No. Descript ion Qty. 1 109-9801 S et, S eat Track ..... .... ..... ..... ..... ..... ..... .... 1 2 109-9813 Set, A rm Rest Pads .... ..... .... ..... ..... ..... ... 1 3 109-9804 Kit, Arm Rest Set .
FUEL TANK GROUP -28- Item Part No. Descript ion Qty. 1 109-9357 Asm , Fuel Tank... ..... ..... ..... ..... ..... ..... ..... 1 109-9656 Asm , Fuel Tank W /O S ender .. ..... ..... ..... 1 6 32128-33 Nut, W hizloc k 1/4-20 .. ..... ..... ..... .... ...
FUEL TANK ASSEMBLY – 109-9357 & 109-9656 -29- Item Part No. Descript ion Qty. 2 46-6560 Bushing ... ..... .... ..... ..... ..... .... ..... ..... ..... .... 4 3 109-9364 Fitting, Fuel W /Line And Sc reen . ..... ..... . 1 4 9107944 Screw-Pan . .
ENGINE GROUP – 20HP BRIGGS & STRAT TON -30- Item Part No. Descript ion Qty. 2 116-0993 Sheave, W /Hub .... ..... ..... .... ..... ..... .... ..... . 1 3 1-807259 Key, Machine 1/ 4 x 1/4 x 1 .. ..... .... ..... ..... 1 4 109-8138-01 Anchor, Clut ch .
ENGINE GROUP – 20-27HP KOHLER -31- Item Part No. Descript ion Qty. 2 109-9905 Sheave, W /Hub 23, 25 and 27 HP .. ..... ... 1 116-0993 Sheave, W /Hub 20 HP ... ..... .... ..... ..... .... . 1 3 109-9282 Clutch, CMS-200 23,25 and 27 HP . ..... . 1 109-9155 Clutch, CMS-175 20 HP .
ENGINE GROUP – 29HP KAW ASAKI -32- Item Part No. Descript ion Qty. 2 109-9905 Sheave, W /Hub .... ..... ..... .... ..... ..... .... ..... . 1 3 109-9282 Clutch, CMS-200 W /Spot Brak e. ..... ..... .. 1 4 109-6919 W asher, Clut ch .... ..... .... ...
ENGINE GROUP – 26HP KAW ASAKI LIQUID-COOLED -33- Item Part No. Descript ion Qty. 2 109-9905 Sheave, W /Hub .... ..... ..... .... ..... ..... .... ..... . 1 3 109-9282 Clutch, CMS-200 W /Spot Brak e. ..... ..... .. 1 4 109-6919 W asher, Clut ch .... .
HYDRAULIC GROUP -34- Item Part No. Descript ion Qty. 1 109-2182 Asm , Pum p Idler ... ..... ..... ..... ..... .... ..... .... 1 2 109-6658 Nut, Nyloc 3/8-16 Flg ... .... ..... ..... ..... ..... .. 1 3 116-1322 Asm , Hydro LH 12CC W /Ch eck (48 ” & 52 ”) .
PUMP IDLER ASSEMBLY – 109-2182 -35- Item Part No. Descript ion Qty. 2 43-0940 Spacer-Hub, B lower .... ..... ..... .... ..... ..... ... 1 3 103-3504 Bearing, S pherical. ..... ..... ..... .... ..... ..... .... 2 4 103-3505 Seal, Double Li p..... ...
ELECTRICAL GROUP -36- Item Part No. Descript ion Qty. 2 V 115-3869 Harness -W ire, Main (Liquid-Cooled) ... ... 1 115-2796 Harness-W ire, Main (Air-Cooled) .. ..... .... 1 2:1 103-3895 Diode-TVS .. ..... ..... ..... ..... ..... ..... ..... ..... ... 1 2:2 218-578 Fuse-10 Am p .
DECAL GROUP -37- Item Part No. Descript ion Qty. 1 109-7069 Dec al, Cons ole ..... ..... ..... ..... .... ..... ..... .... 1 2 109-9477 Decal, W arni ng Spring Load . .... ..... ..... ... 2 3 107-2102 Dec al, ROP S Folding ... ..... .... ..... ..... .
AIR-COOLED ELECTRICAL DIAGRAM -38-.
LIQUID-COOLED ELECTRICAL DIAGRAM -39- PTO SWITCH SEA T SWITCH IGNITION SWITCH FUSE BLOCK REGULA T OR GROUND PTO CLUTCH ST AR T RELA Y ST AR T RED HOUR METER/MODULE L T .
AIR-COOLED ELECTRICAL LOGIC SCHEMATIC -40-.
LIQUID-COOLED ELECTRICAL LOGIC SCHEMATIC -41- 2 R A I 3 1 2 4 A 4 7 4 1 6 5 A 3 1 6 B C B B 8 23 5 4 5 1 2 S SW1 (IGNITION) KEY SW Ignition switch terminal locations viewed from back OPTIONAL ACCESSOR.
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© 2009 Exmark Mf g. Co., Inc. Part No. 4500-485 Rev . C Industrial Par k Box 808 (402) 223-6300 Beatrice, NE 68310 Fax (402) 223-5489 A ll Rights Reserved Printed In USA.
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