Benutzeranleitung / Produktwartung 000 & Higher des Produzenten Exmark
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LAZER Z ® ADV ANT AGE SERIES MODELS For Serial Nos. 790,000 & Higher Part No. 4500-509 Rev . B.
W ARNING CALIFORNIA Proposition 65 W ar ning The engine exhaust from this product contains chemicals known to the State of Califor nia to cause cancer , birth defects, or other reproductiv e har m.
Introduction CONGRATULATIONS on the purchase of y our Exmark Mow er . T his product has been carefully designed and manufactured to giv e you a maximum amount of dependability and years of trouble-free operation. This man ual contains operating, maintenance, adjustment, and safety instr uctions for your Exmark mow er .
Contents Introduction .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 3 Safety .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .
Safety Safety Safety Alert Symbol This Safety Alert Symbol (Figure 2) is used both in this man ual and on the mac hine to identify important safety messages which m ust be follow ed to av oid accidents This symbol means: ATTENTION! BECOME ALERT! Y OUR SAFETY IS INV OL VED! Figure 2 1.
Safety DANGER In certain conditions gasoline is extremely ammable and v apors are explosi v e. A re or explosion from gasoline can bur n y ou, others, and cause proper ty damage. • Fill the fuel tank outdoors in an open area, when the engine is cold.
Safety CAUTION Fuel tank v ent is located inside the roll bar tube. Removing or modifying the roll bar could result in fuel leakage and violate emissions regulations. • Do Not remov e roll bar . • Do Not w eld, drill, or modify roll bar in any w ay .
Safety • Be a ware of the mo wer discharge path and direct discharge a way from others . • Do Not operate the mow er under the inuence of alcohol or dr ugs .
Safety W ARNING There is no rollov er protection when the roll bar is down. Wheels dropping o ver edges, ditches, steep banks, or w ater can cause rollov er s, which may result in serious injur y , death or drowning . • Keep the roll bar in the raised and lock ed position and use seat belt.
Safety W ARNING Hydraulic uid escaping under pressure can penetrate skin and cause injur y . Fluid accidentally injected into the skin must be surgically remov ed within a few hours by a doctor familiar with this for m of injur y or gangr ene may result.
Safety Safety and Instructional Decals • Keep all safety signs legible . R emov e all grease, dirt and debris from safety signs and instructional labels . • R eplace all w or n, damaged, or missing safety signs . • When replacement components are installed, be sure that cur rent safety signs are afx ed to the replaced components .
Safety 107-2102 107-21 12 109-3148 109-7232 1. Fast 3. Neutral 2. Slow 4. Reverse 109-7330 109-7929 12.
Safety 109-8483 1. Throttle–fast 3. Choke–on 2. Throttle–slow 4. Choke–off 109-9361 Deck Drive Belt Routing 109-9477 1 16-0090 1 16-0157 1. See Operator’s manual 1 16-0165 1 16-0205 13.
Safety 1 16-021 1 1 16-0752 1. Latch 2. Unlatch 1 16-0906 For Kawasaki Liquid-Cooled Only Message Display 1. Fuel 6. Hour meter 2. Empty 7. PTO 3. Half 8. Parking brake 4. Full 9. Neutral 5. Battery 10. Operator presence switch PTO Switch Symbols 1. PTO–disengage 2.
Specications Specications Model Numbers Serial Nos: 790,000 and Higher LZAS20BV484; LZAS20K C484; LZAS23K C524; LZAS25K C604; LZAS26LKA604; LZAS27K C524; LZAS27K C604; LZAS29KA724 Systems Engine.
Specications Operator Controls • Steering and Motion Control: Note: Motion control lev ers are adjustable to tw o heights . – Separate lev ers , on each side of the console, control speed and direction of tra vel of the respectiv e dri ve wheels .
Specications • Blade Size: (3 ea.) – 48 inch Deck: 16.25 inc hes (41.3 cm) – 52 inch Deck: 18.00 inc hes (45.7 cm) – 60 inch Deck: 20.50 inc hes (52.1 cm) – 72 inch Deck: 24.50 inc hes (62.2 cm) • Blade Spindles: Solid steel spindles with 1.
Specications T read W idth: (Center to Center of Tires, W idthwise) 48 inch Deck 52 inch Deck Driv e Wheels 36.2 inches (91.9 cm) 36.2 inc hes (91.9 cm) Caster Wheels 32.8 inches (83.3 cm) 32.8 inches (83.3 cm) 60 inch Deck 72 inch Deck Driv e Wheels 41.
Product Overview *60 inc h units whic h already hav e an under toe board mount w eight as standard requires 116-1238 front toe board top mount kit instead of 116-1173.
Operation Operation Note: Deter mine the left and right sides of the machine from the nor mal operating position. Controls Motion Control Levers The motion control levers located on eac h side of the console control the forw ard and rev erse motion of the machine .
Operation Pull the lev er up and rearward to engag e the brak e. Depress the release button and push downw ard to disengag e the brak e. Figure 7 1. Release button 2. Park brake The unit m ust be tied do wn and brake engag ed when transporting . Ignition Switch Located on right console (see Figure 6).
Operation Fuel Gauge Located on the right console in the message displa y (see Figure 6 and Figure 9). The fuel lev el is sho wn on a bar display . The indicator light appears when the fuel lev el is low (appro ximately one gallon remaining in the tank).
Operation Figure 1 1 1. Green 3. Red 2. Y ellow 4. Bar display W arning Buzzer (Kawasaki Liquid-Cooled Only) Located on the side of the right hand console (see Figure 6). The buzzer is a warning signal that the engine is ov erheating . See the T roubleshooting section.
Operation 3. Pull the knob and rotate 90° to hold in the unlatched position to lo wer the roll bar . 4. T o return to the operate position, raise the roll bar , and then rotate knobs 90° so that the tabs interlock partially .
Operation DANGER An unco v ered discharge opening will allo w objects to be thrown in an operator’s or bystander’s direction. Also, contact with the blade could occur .
Operation Figure 15 1. Neutral lock position (handles out) 4. Forward 2. Neutral operate position (handles in) 5. Neutral (operate) 3. Front of Unit 6. Reverse Driving F orw ard 1. R elease the parking brak e. 2. Mov e the motion control levers inward to the center to the neutral position.
Operation See the decal on the side of the dec k lift plate for cut heights . 6. Push the dec k lift pedal, release the transport loc k and allo w the dec k to lo wer to the cutting height. Adjusting the Anti-Scalp Rollers It is recommended to change the anti-scalp roller position, when the height of cut has changed.
Operation W ARNING Loading a unit on a trailer or tr uck increases the possibility of backw ard tip-ov er . Backw ard tip-o ver could cause serious injur y or death. • Use extreme caution when operating a unit on a ramp . • Use only a single, full width ramp; Do Not use individual ramps for each side of the unit.
Maintenance Maintenance Note: Deter mine the left and right sides of the mac hine from the nor mal operating position. W ARNING While maintenance or adjustments are being made, someone could star t the engine. Accidental star ting of the engine could seriously injure y ou or other bystanders.
Maintenance Maintenance Ser vice Inter v al Maintenance Procedure Every 500 hours • Change the hy draulic lter and uid. • Chec k the wheel hub slotted nut torque specications . • Chec k the wheel lug nuts . • Chec k the park brake adjustment.
Maintenance V oltage Reading Percent Charge Maximum Charger Settings Charging Inter v al 11.7–12.0 0–25% 14.4 volts/4 amps 3 Hours 11.7 or less 0% 14.4 volts/2 amps 6 Hours or More Check Mower Blades Service Interval: Before each use or daily 1. Stop engine, w ait for all moving parts to stop , and remov e key .
Maintenance lock position. The operator does not need to be in the seat to start the engine . T ry to start with operator in seat , parking brake disengag ed, PTO disengag ed and motion control levers in the neutral lock position - starter must not crank .
Maintenance Manual for additional information.) 1. Stop engine, w ait for all moving parts to stop , and remov e key . Engag e parking brake . 2. Loosen retaining clips and remov e air cleaner compartment co ver . 3. R emov e paper element. Chec k the condition of the paper element.
Maintenance Check Tire Pressures Service Interval: Every 50 hours 1. Stop engine, w ait for all moving parts to stop , and remov e key . Engag e parking brake . 2. Check tire pressure in dri ve tires . 3. Inate driv e tires to 13 psi (90 kP a). 4. Semi-pneumatic caster tires Do Not need to be inated.
Maintenance 6. P ack the bearings with a NGLI grade #1 multi-purpose grease. 7. Insert one bearing, one new seal into the wheel. Note: Seals (Exmark P/N 103-0063) must be replaced.
Maintenance CAUTION Raising the mow er deck for ser vice or maintenance relying solely on mechanical or hy draulic jacks could be dangerous. The mechanical or h ydraulic jacks may not be enough support or may malfunction allowing the unit to fall, which could cause injur y .
Maintenance Check Engine Coolant Level (Kawasaki Liquid-Cooled Only) Service Interval: Before each use or daily 1. Stop engine and wait for all mo ving parts to stop . Make sure unit is on a lev el surface . 2. Check with engine cold. 3. View coolant lev el in o vero w bottle located at the right rear of the engine belo w the radiator .
Maintenance W ARNING Engine compar tment contains open belt driv es, fans, and other rotating components that can cause injur y . Fingers, hands, loose clothing, or jew elr y can get caught by the rotating fan and dri ve shaft. • Do Not operate machine without the cov ers in place.
Maintenance Adjustments Note: Disengag e PTO , shut off engine, w ait for all moving parts to stop , engag e parking brak e, and remov e k ey before ser vicing, cleaning, or making any adjustments to the unit. CAUTION Raising the mow er deck for ser vice or maintenance relying solely on mechanical or hy draulic jacks could be dangerous.
Maintenance Figure 29 1. Whizlock nut 3. Jam nut 2. Adjuster screw 4. Y oke 11. The bac k tips of the side blades should measure 3 1/4 inches (8.3 cm). Fine tune rear adjusters as required. 12. R e-measure until all four sides are the cor rect height.
Maintenance Figure 31 1. Panhard rod (right side only) 2. Deck strut 3. Rear deck lift attachment shoulder bolt and nut. 4. Front deck lift attachment shoulder bolt and nut. 7. Disconnect the dec k str ut and panhard from the deck. 8. Raise the front of the mac hine and slide the deck left or right to remov e.
Maintenance Figure 32 Left Hand Brake Shown 1. Cable anchor 7. Pull cable threaded rod this direction 2. Threaded rod 8. Hold threaded rod here 3. Push lever this direction 9. Swivel (pivot head) 4. Caliper lever arm 10. Caliper 5. Standard nut (shown against swivel) 1 1.
Maintenance W ARNING Engine must be r unning and dri ve wheels must be tur ning so park brak e adjustment can be perfor med. Contact with mo ving par ts or hot surfaces may cause personal injur y . Keep ngers, hands, and clothing clear of rotating components and hot surfaces.
Maintenance Figure 34 1. Double nuts 8. Shut off unit. R emov e jumper wire from wire harness and plug connector into seat switc h. 9. R emov e the jac k stands . 10. Raise the deck and re-install the height of cut pin. 11. Chec k that the mac hine does not creep in neutral with the park brakes disengag ed.
Maintenance Figure 37 1. Bolts 4. Nuts 2. Control lever 5. Slotted holes 3. Control arm shaft 2. Mov e the control lev er to the next set of holes . Secure the lev er with the tw o bolts . 3. R epeat the adjustment for the opposite control lever . Adjusting the Tilt The motion control lev ers can be tilted fore or aft for maximum operator comfort.
Maintenance brake has w orn to the point where the clutch no longer engag es consistently , the shim can be remov ed to extend the clutc h life . Figure 40 1. Armature 5. Brake spacer 2. Field shell 6. Re-gap shim 3. Rotor 7. Brake pole 4. Brake mounting bolt Remo ving the Shim: 1.
Maintenance E. Using a 0.010 inch thic k feeler gaug e , v erify that a gap is present between the rotor and ar mature face on both sides of the brak e pole as shown. (Due to the wa y the rotor and ar mature faces w ear (peaks and valleys) it is sometimes difcult to measure the true gap .
Maintenance R emoving debris from the h ydro fan cooling guards will allow the h ydro system to r un cooler and improv e the life of the h ydro system. 1. Stop engine, w ait for all moving parts to stop , and remov e key . Engag e parking brake . 2. Slide seat all the w ay bac k, then lift the seat to access the LH and RH h ydro driv e area.
T roubleshooting T roubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mow er use. When a problem occurs , do not o verlook the simple causes . F or example: starting problems could be caused by an empty fuel tank.
T roubleshooting Problem Possible Cause Cor rectiv e Action 1. Engine load is ex cessive 1. R educe the ground speed. 2. Air cleaner is dirty . 2. Clean or re place the air cleaner element. 3. Oil lev el in the crankcase is lo w . 3. Add oil to the crankcase .
T roubleshooting Problem Possible Cause Cor rectiv e Action 1. Driv e belt is w orn, loose or broken. 1. Check the belt tension. 2. Deck belt is w orn, loose or broken. 2. Install new deck belt. 3. Deck belt is off pulley . 3. Install belt on clutch and deck pulleys , idlers , and tensioning idler per routing decal on dec k.
Schematics Schematics Electrical Diagram — Air–Cooled G008587 PTO SWITCH SEA T SWITCH IGNITION SWITCH FUSE BLOCK REGULA TOR GROUND PTO CLUTCH ST ART RELA Y LH NEUTRAL SWITCH RH NEUTRAL SWITCH BRAKE SWITCH ST ART RED HOUR METER/MODULE L T.
Schematics Electrical Diagram — Liquid–Cooled PTO SWITCH SEA T SWITCH IGNITION SWITCH FUSE BLOCK REGULA TOR GROUND PTO CLUTCH ST ART RELA Y ST ART RED HOUR METER/MODULE L T.
Schematics Electrical Logic Schematic — Air-Cooled BN BN BU BK Y W T PK BN PK OR GN S R PK PK PK L TGR GY GY PK V BN V OR GN OR R PK R BK GND PK BK BN BN BK PK BK GND 15A F4 GY R I B A W V BU V V BK.
Schematics Electrical Schematic — Liquid-Cooled 2 R A I 3 1 2 4 A 4 7 4 1 6 5 A 3 1 6 B C B B 8 2 3 5 4 5 1 2 S SW1 (IGNITION) KEY SW Ignition switch terminal locations viewed from back OPTIONAL ACC.
Schematics Hydraulic Diagram 56.
General Warranty Conditions and Products Co vered Exmark Mfg. Co. Inc. and its aff iliate, Exmark W arranty Company , pursuant to an agreement between them, jointly warrant on the terms and conditions.
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MID-MOUNT RIDING A CCESSORIES AND OPTIONS SEE EXMARK’S COMPLETE LINE OF A CCESSORIES AND OPTIONS W ALK-BEHIND A CCESSORIES AND OPTIONS GRASS CA TCHER MICRO-MULCH SYSTEM TURF STRIPER ST ANDON CUST OM.
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