Benutzeranleitung / Produktwartung iQ Series des Produzenten Dukane
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ISO 9001:2000 Products are manufactured in ISO registered facilities. Intelligent Assembly Solutions www .dukane.com/us Dukane Part No. 403 – 577– 01 iQ Series UL TRASONIC HAND HELD S Y STEMS HP User’ s Manual Dukane Intelligent Assembly Solutions • 2900 Dukane Drive St.
Page ii iQ Series , Ultrasonic Hand Held Systems User ’s Manual Dukane Manual Part No. 403-577-01 Printed in the United States of America. Part Number: 403–577–01 This ultrasonic equipment is manufactured under one or more of the following U.
Page iii Dukane Manual Part No. 403-577-00 R e vis ion His tor y Revision Revision Number Summary Date - 00 Original release. 08/01/2008 - 01 Add 20kHz and 30kHz models. 1 1/12/2009 Update Pop-up Fault Status Screens. Add T rigger by Power feature.
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Page v Dukane Manual Part No. 403-577-00 Contents Section 1- Introduction . . . . . . . . . . . . . . . . . . . . . . . 1 Section 2- Health and Safety . . . . . . . . . . . . . . . . . . . 5 Section 3- Installation . . . . . . . . . . . . .
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Page 1 Section 1 – Intr oduction Dukane Manual Part No. 403-577-01 SECTION 1 Intr oduction General User Information . . . . . . . . . . . . . . . . . . 3 Read The Manual First . . . . . . . . . . . . . . . . . . . . . . 3 Notes, Cautions and W arnings .
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Page 3 Section 1 – Intr oduction Dukane Manual Part No. 403-577-01 General User Information Read This Manual First Before operating your ultrasonic system, read this User’ s Manual to become familiar with the equipment. This will ensure correct and safe operation.
Page 4 iQ Series , Ultrasonic Hand Held Systems User ’s Manual Dukane Manual Part No. 403-577-01 System Overview Y our iQ Series U ltrasonic Hand Held Syst em has t wo basic components: an ultrasonic generator , and a hand probe.
Page 5 Section 2 – Health & Safety Dukane Manual Part No. 403-577-01 SECTION 2 Health and Saf ety G e n e r a l C o n s i d e r a t i o n s .............................. 7 P l a s t i c s H e a l t h N o t i c e .....................
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Page 7 Section 2 – Health & Safety Dukane Manual Part No. 403-577-01 General Considerations Ple ase obse rve thes e hea lth and safe ty recom men dat ions for saf e, ef cien t, and inj ury -fre e o per atio n o f y our equ ipm ent.
Page 8 iQ Series , Ultrasonic Hand Held Systems User ’s Manual Dukane Manual Part No. 403-577-01 Electrical Safety Domestic Power Grounding For safety , the power cords used on this product have a three-wire, grounding-type power cord.
Page 9 Section 3 – Installation Dukane Manual Part No. 403-577-01 SECTION 3 Installa tion Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 P l a c i n g ..........................................
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Page 1 1 Section 3 – Installation Dukane Manual Part No. 403-577-01 Unpacking Carefully open your shipping container , and make sure it contains the items shown on the shipping documents. Inspect all items, and report any missing items or damage immediately .
Page 12 iQ Series , Ultrasonic Hand Held Systems User ’s Manual Dukane Manual Part No. 403-577-01 Connecting Cables - Quick Start Guide Complete the basic connections as shown below: • AC Line Input • HAND PROBE Connector • Grounding Stud • AC Power Cord Connection Step 1.
Page 13 Section 3 – Installation Dukane Manual Part No. 403-577-01 Power Cords 200/240 V olt Systems The IEC AC power inlet connector mounted on the rear panel requires a properly congured IEC compliant power cord.
Page 14 iQ Series , Ultrasonic Hand Held Systems User ’s Manual Dukane Manual Part No. 403-577-01 Pin Signal Name 0V Output Common 1 End of W eld Alarm 2 Any Fault Alarm 3 Bad Part T able 3-II System OUTPUTS Connector Signals Pin 0V (Output Common) Pin 0V is connected to chassis ground.
Page 15 Section 4 – Contr ols and Connections Dukane Manual Part No. 403-577-01 F r o n t P a n e l O v e r v i e w ............................... 1 7 S t a r t - U p S e q u e n c e ................................. 1 9 LCD Display Overview .
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Page 17 Section 4 – Contr ols and Connections Dukane Manual Part No. 403-577-01 Figure 4-1 Front Panel F ro nt P anel Ov er v ie w This section gives an overview of the front panel functions: powering the generator on/off; monitoring the process with the display; and, programming with the control keys.
Page 18 iQ Series , Ultrasonic Hand Held Systems User ’s Manual Dukane Manual Part No. 403-577-01 CAUTION Make sure the stack is prop- erly assembled before it is con nect ed to the sys tem.
Page 19 Section 4 – Contr ols and Connections Dukane Manual Part No. 403-577-01 Star t - up Seq uen ce After all connections have been completed. 1. Push the Power Switch to ON (Figure 4-2). The generator performs a self-diagnostics sequence.
Page 20 iQ Series , Ultrasonic Hand Held Systems User ’s Manual Dukane Manual Part No. 403-577-01 L CD Dis pla y O v er vie w There are two basic kinds of screen displays: Operate screens, and In Cycle screens.
Page 21 Section 5 - Pr ocess Control Settings Dukane Manual Part No. 403-577-01 SECTION 5 Pr ocess Contr ol Settings Select the W elding Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Navigating Through the Modes . . . . . .
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Page 23 Section 5 - Pr ocess Control Settings Dukane Manual Part No. 403-577-01 P rocess C ontro ller Settings This section of the manual helps the reader become familiar with the operating modes, and illustrates some typical programming steps.
Page 24 iQ Series , Ultrasonic Hand Held Systems User ’s Manual Dukane Manual Part No. 403-577-01 Navigating Through the Modes When the generator is rst powered up, the default operating mode is Manual, and Manual Weld is shown at the top of the display as shown in Figure 5-1.
Page 25 Section 5 - Pr ocess Control Settings Dukane Manual Part No. 403-577-01 Navigate to Energy Mode 1. Follow the sequence shown in the gures to the right to navigate from T ime mode to Energy mode. In Time mode (Figure 5-5), press the ENERGY key , and the screen as shown in Figure 5-6 appears.
Page 26 iQ Series , Ultrasonic Hand Held Systems User ’s Manual Dukane Manual Part No. 403-577-01 Hold HOLD is used more often with T ime or Energy modes, but it can be used with the Manual mode.
Page 27 Section 5 - Pr ocess Control Settings Dukane Manual Part No. 403-577-01 System Information, Hardware Settings, Advanced Settings When the INFO key is pressed the display looks like .
Page 28 iQ Series , Ultrasonic Hand Held Systems User ’s Manual Dukane Manual Part No. 403-577-01 3. Advanced Settings Continued Afte r Adva nced Setting s is sele cted, a warn ing screen is displayed as shown in Figure 5-13.
Page 29 Section 5 - Pr ocess Control Settings Dukane Manual Part No. 403-577-01 Advanced Settings Continued T rigger by Power For an explanation of T rigger by Power and the three settings that are connected with it, please refer to Application Note 506 found on our website at: http://www .
Page 30 iQ Series , Ultrasonic Hand Held Systems User ’s Manual Dukane Manual Part No. 403-577-01 Setup Maintenance Introduction The screens available in Setup Maintenance allow the operator to Load, Store, or Delete generator weld setups.
Page 31 Section 5 - Pr ocess Control Settings Dukane Manual Part No. 403-577-01 Setup Maintenance C ontinued Saving the Current Setup T ry using your navigation skills on this example: 1. Follow instructions on Page 24 to set the mode to W eld by T ime.
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Page 33 Section 6 – Pr obes and Probe Stacks Dukane Manual Part No. 403-577-01 SECTION 6 Pr obes and Pr obe Stac ks Ultrasonic Probe Overview ...........................35 Theory of Operation ............................................ 36 Probe Conguration .
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Page 35 Section 6 – Pr obes and Probe Stacks Dukane Manual Part No. 403-577-01 Figure 6-1 T ypical Hand Held Probes U/S Cable T ypical Horn Less T ip Models Pistol-style Grip Hanger T rig.
Page 36 iQ Series , Ultrasonic Hand Held Systems User ’s Manual Dukane Manual Part No. 403-577-01 Theory of Operation Plastic welding is the most common application of ultrasonic assembly .
Page 37 Section 6 – Pr obes and Probe Stacks Dukane Manual Part No. 403-577-01 Ultrasonic Horn The horn transfers the ultrasonic mechanical vibrations (originating at the transducer in the probe housing) to the plastic parts through direct physical contact.
Page 38 iQ Series , Ultrasonic Hand Held Systems User ’s Manual Dukane Manual Part No. 403-577-01 Stack Assembly Attaching a Replaceable T ip to a Horn 1. Inspe ct al l ho rn an d ti p su rfac es f or st ress cra cks, chips, or gouges.
Page 39 Section 6 – Pr obes and Probe Stacks Dukane Manual Part No. 403-577-01 At tac hin g the Mo unt in g St ud to a Ho rn or a Bo ost er 1. Inspect the stud for cracks or damaged threads. Replace the stud if it is cracked or otherwise dam- aged.
Page 40 iQ Series , Ultrasonic Hand Held Systems User ’s Manual Dukane Manual Part No. 403-577-01 Attaching The Horn to a Booster , Booster to a Probe, or Horn to a Probe 1. Inspect all surfaces to be joined for stress cracks, chips, or gouges.
Page 41 Section 6 – Pr obes and Probe Stacks Dukane Manual Part No. 403-577-01 6. Thread the components together and tighten to the following torque specications using only the correct size wrenches. Use spanner wrenches on components with spanner wrench holes or an open end wrench on components with wrench ats.
Page 42 iQ Series , Ultrasonic Hand Held Systems User ’s Manual Dukane Manual Part No. 403-577-01 HORN HORN HAND PROBE ASSEMBLY HAND PROBE.
Page 43 Section 6 – Pr obes and Probe Stacks Dukane Manual Part No. 403-577-01 Se par ati ng the Horn from a Booster , Booster from a Probe or Horn from a Probe On all transducers and horns with spanner wrench holes, use only the correct size spanner wrench that came with your system to provide sufcient torque to loosen a joint.
Page 44 iQ Series , Ultrasonic Hand Held Systems User ’s Manual Dukane Manual Part No. 403-577-01 Booster Notes How to T ell the Booster Input End from the Output 1. The depth of the threaded hole on the output end is always deeper than the threaded hole on the input end.
Section 7 – T r oubleshooting Page 45 Dukane Manual Part No. 403-577-01 SECTION 7 T r oubleshooting N o Ultrasonic Output ..................................... 47 System Power Output Level .........................47 W elding Problems ...
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Section 7 – T r oubleshooting Page 47 Dukane Manual Part No. 403-577-01 No Ultrasonic Output Probe Make sure that the hand probe cable is connected to the generator connector (HAND PROBE) and secured to the rear panel. Also, make sure the hand probe stack is properly assembled.
Page 48 iQ Series , Ultrasonic Hand Held Systems User ’s Manual Dukane Manual Part No. 403-577-01 W elding Problems W eak Welds W eak welds, or underwelding, is caused by insufcient energy being transmitted to the part.
Section 7 – T r oubleshooting Page 49 Dukane Manual Part No. 403-577-01 Generator Fault Status Screens - Manual Mode Status T ext Displayed System Status or Fault Explanation An Average Overload fault tripped. Output power exceeded rated wattage.
Page 50 iQ Series , Ultrasonic Hand Held Systems User ’s Manual Dukane Manual Part No. 403-577-01 Process Fault Status Screens - Time and .
Section 8 – Options Page 51 Dukane Manual Part No. 403-577-01 SECTION 8 Options iQ Hand Probe Buzzer Kit ............................. 53 iQ Hand Probe Foot Switch Kit .
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Section 8 – Options Page 53 Dukane Manual Part No. 403-577-01 iQ Hand Probe Options Buzzer Kit (Part No. 438-971) In some noisy environments the built-in buzzer can not easily be heard.
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Section 9 – Specications Page 55 Dukane Manual Part No. 403-577-01 SECTION 9 Specica tions Generator Outline Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Probes Outline Drawings . . . . . . . . . . . . . . . . . .
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Section 9 – Specications Page 57 Dukane Manual Part No. 403-577-01 Figure 9-1 Generator Outline Drawing 12.41 [315.2] 10.00 [254] 3.95 [100.
Page 58 iQ Series , Ultrasonic Hand Held Systems User ’s Manual Dukane Manual Part No. 403-577-01 Figure 9-2 Probes Outline Drawings and Dimensions A B C A B C D Standard single connector for iQ generator Soft grip handle Standard cable 9 ft (3 m) Air fitting for cooling .
Section 9 – Specications Page 59 Dukane Manual Part No. 403-577-01 Operatin g En vir onment Operate the equipment within these guidelines: T emperature : 40° F t o 10 0°F (+5 °C t o + 38°C ) Air Particulates : Keep the equipment dry .
Page 60 iQ Series , Ultrasonic Hand Held Systems User ’s Manual Dukane Manual Part No. 403-577-01 AC Power Requirements Operating Frequenc.
Section 9 – Specications Page 61 Dukane Manual Part No. 403-577-01 R egu lato r y A genc y Com pli ance CAUTION DO NOT make any modifications to the generator or associated cables as the changes m a y r e s u l t i n v i o l a t i n g one or more regulations under which this equip- ment is manufactured.
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Section 10 – I/O Interface Page 63 Dukane Manual Part No. 403-577-01 SECTION 10 Outputs Interf ace Outputs Connection Example . . . . . . .
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Section 10 – I/O Interface Page 65 Dukane Manual Part No. 403-577-01 HAND PROBE OUTPUTS 0V 1 2 3 iQ Hand Probe Generator Rear Panel Detail X 1 X 2 T o OUTPUTS: 1, 2, or 3 Provided by Customer Status Indicator or Audible Alarm (333mA maximum) + _ NOTE 0V (Output Common) is connected to Chassis Ground (Earth).
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Section 1 1 – Contacting Dukane Page 67 Dukane Manual Part No. 403-577-01 SECTION 11 Contacting Dukane.
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Section 1 1 – Contacting Dukane Page 69 Dukane Manual Part No. 403-577-01 Co ntactin g Duk ane Identify Equipment When contacting Dukane about a service–related problem, be prepared to .
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Page 71 Appendices Dukane Manual Part No. 403-574-01 APPENDICES L i s t o f F i g u r e s ..................................... 7 3 L i s t o f T a b l e s .
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Page 73 Appendices Dukane Manual Part No. 403-574-01 List of Figures 2-1 Example of 125 V olt, Grounded, 3-prong Plug and Receptacle ...................................... 8 2-2 Example of 250 V olt, Grounded, 3-prong Plug and Receptacle ..
Page 74 iQ Series , Ultrasonic Hand Held Systems User ’s Manual Dukane Manual Part No. 403-574-01 No. Description Page 3-I Standard IEC AC Power Cord Part Numbers ..........................
Dukane ISO ISO CER TIFICA TION Duka ne chose to becom e ISO 9001:20 00 cert i- fied in order to demonstrate to our customers our continuing commitment to being a quality ve ndo r .
Par t No. 403 – 577 – 0 1 Dukane Intelligent Assembly Solutions • 2900 Dukane Drive St. • Charles, Illinois 60174 USA • TEL (630) 797- 4900 • F AX (630) 797- 4949 iQ Series , Ultrasonic Hand Held Systems User's Manual Printed in the United States of America www .
Ein wichtiger Punkt beim Kauf des Geräts Dukane iQ Series (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Dukane iQ Series noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Dukane iQ Series - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Dukane iQ Series reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Dukane iQ Series erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Dukane iQ Series besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Dukane iQ Series verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Dukane iQ Series. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Dukane iQ Series gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
